Abstract: A vehicle frame water baffle arrangement, a water baffle and method include a first closed section of a vehicle frame, a second closed section of the vehicle frame arranged adjacent the first closed section of the vehicle frame, and a water baffle. The water baffle has a body arranged complementarily within the first closed section to inhibit passage of water thereby within the first closed section and a water spout extending from the body of the water baffle into the second closed section to direct water arriving at the water baffle into the second closed section.

Abstract: A vehicle body assembly includes a frame having a forward frame part defining a passenger cabin and a rear frame part defining a load carrying bed. A separate rear fender is removably fastened to the rear frame part, wherein a gap is provided between the forward frame part and the rear fender. A separate rear fender fairing is mounted to an inside surface of the rear fender. The rear fender fairing includes a seal located in the gap and sealingly engaging both the forward frame part and the rear fender.

Abstract: A vehicle frame assembly includes a structural pillar defined by a first structural node, a second structural node, an upper outer member and an upper inner member spaced laterally from the upper outer member. The upper outer member extends substantially vertically between the first and second structural nodes and has first and second end portions connected to the respective first and second structural nodes. The upper inner member is angled laterally inwardly relative to the upper outer member and has a first end portion connected to the first structural node. The first and second structural nodes together with the upper outer and inner members define a first triangular load distribution path for the vehicle frame assembly which is adapted to distribute a roof crush load from the first structural node to the upper outer and inner members.

Abstract: A vehicle frame structure includes a side sill having an internal space partitioned by a vertical rib and a horizontal rib intersecting the vertical rib. The vertical rib separates the side sill into an outer lateral portion and an inner lateral portion. The inner lateral side sill portion includes a cutout extending vertically therethrough. A pillar has an internal space partitioned by a longitudinally extending first rib and a laterally extending second rib intersecting the first rib. The first rib separates the pillar into an outer lateral portion and an inner lateral portion. The inner lateral pillar portion is disposed through and secured in the cutout of the portion, and an axial end face of the outer lateral pillar portion is in abutment with the outer lateral side sill portion. The side sill and the pillar are welded to each other along an interface between the two components.

Abstract: A vehicle frame structure includes a front pillar having an internal space defined by a forward wall, a rear wall, an outer lateral side wall, and an inner lateral side wall. The internal space is partitioned by longitudinally extending first and second ribs connecting inside faces of the forward and rear walls and a laterally extending third rib connecting an inside face of the inner side wall and the first rib. The first, second and third ribs separate the front pillar into a plurality of interior hollow portions. Two laterally adjacent hollow portions define an outer lateral portion of the front pillar and two longitudinally adjacent hollow portions define an inner lateral portion of the front pillar.

Abstract: A vehicle frame structure includes an elongated side sill having an internal space defined by an upper wall, a lower wall, an outer lateral side wall, and an inner lateral side wall. The internal space is partitioned by a vertical rib and a horizontal rib, the perpendicularly crossed vertical and horizontal ribs connecting inside faces of the upper, lower, outer and inner walls. The vertical rib separates the side sill into an outer lateral portion and an inner lateral portion. The outer lateral portion is defined by an outer lateral section of each of the upper and lower wall and the outer side wall. The inner lateral portion is defined by an inner lateral section of each of the upper and lower wall and the inner side wall. The outer lateral portion of the side sill is thicker than the inner lateral portion of the side sill.

Abstract: A vehicle body assembly includes a front pillar which at least partially defines a roof side rail. The front pillar includes a unitary, one-piece tubular structural member having a first end portion and an opposite second end portion. A roof side rail extension is secured to the structural member. A windshield has a lateral edge portion, a forward part of the lateral edge portion is secured directly to the first end portion of the structural member and a rearward part of the lateral edge portion is secured directly to the roof side rail extension. The structural member is adapted to curve away from the rearward part of the windshield lateral edge portion and the roof side rail extension is adapted to maintain a substantially constant gap between the structural member and the lateral edge portion of the windshield.

Abstract: A vehicle frame structure includes a front pillar having an internal space defined by a forward wall, a rear wall, an outer lateral side wall, and an inner lateral side wall. The internal space is partitioned by a longitudinally extending first rib and a laterally extending second rib interconnecting the first rib and the inner side wall. The first rib separates the front pillar into an outer lateral portion and an inner lateral portion. The outer lateral portion is defined by an outer lateral section of each of the front and rear walls and the outer side wall. The inner lateral portion is defined by an inner lateral section of each of the front and rear walls and the inner side wall. The inner lateral portion of the front pillar has a length greater than a length of the outer lateral portion of the front pillar.

Abstract: A masking system and method for painting a vehicle with parts made of dissimilar materials is provided. The masking system includes a masking gasket temporarily mounted between a mounting surface of a first part and a mounting surface of a second part. The masking gasket further includes a plurality of links, thermal expansion joints linking together the plurality of links, and mounting locations for securing the masking gasket to the first and second parts of the vehicle.

Abstract: A vehicle sashless door sealing assembly, fastening assembly and method include an elongated structural member, a garnish member, and a door seal retainer disposed below the garnish assembly for holding a window pane door seal. The fastening assembly, which secures the garnish member and the door seal retainer to the elongated structural member, includes a collar having a radial flange portion interposed between the door seal retainer and an exterior surface of the garnish member and having an axial neck portion extending from the radial flange portion into a garnish aperture defined in the garnish member. The fastening assembly further includes a fastener received through a fastener aperture defined in the door seal retainer, through a fastener aperture defined in the collar and through a fastener aperture defined in the elongated structural member to thereby secure the garnish member and the door seal retainer to the elongated structural member.