Abstract: A system for forming a structural member which includes a first collimated light source and a reservoir containing a volume of photo-monomer resin wherein the first collimated light source is positioned spaced apart from the photo-monomer resin. The system further includes a first face sheet structure defining at least one bore which extends through the first face sheet structure wherein a portion of the first face sheet structure is positioned under a surface of the volume of photo-monomer resin such that photo-monomer resin is positioned within the bore.

Abstract: An example method includes: forming a conductive layer on at least a portion of a surface of a substrate, where the substrate comprises a composite material of an aerodynamic structure, and where the conductive layer is configured to provide a conductive path to conduct an electric current generated by a lightning strike to an electrically-grounded location; depositing an insulating layer on the conductive layer; removing one or more portions of the insulating layer to form respective gaps in the insulating layer and expose corresponding one or more portions of the conductive layer; and forming a resistive-heater layer on the insulating layer such that the resistive-heater layer fills the respective gaps in the insulating layer and contacts the corresponding one or more portions of the conductive layer, such that when electric power is provided to the conductive layer, the electric power is communicated to the resistive-heater layer thereby generating heat therefrom.

Abstract: An example method includes: forming a conductive layer on at least a portion of a surface of a substrate, where the substrate comprises a composite material of an aerodynamic structure, and where the conductive layer is configured to provide a conductive path to conduct an electric current generated by a lightning strike to an electrically-grounded location; depositing an insulating layer on the conductive layer; removing one or more portions of the insulating layer to form respective gaps in the insulating layer and expose corresponding one or more portions of the conductive layer; and forming a resistive-heater layer on the insulating layer such that the resistive-heater layer fills the respective gaps in the insulating layer and contacts the corresponding one or more portions of the conductive layer, such that when electric power is provided to the conductive layer, the electric power is communicated to the resistive-heater layer thereby generating heat therefrom.

Abstract: A system for forming a structural member which includes a first collimated light source and a reservoir containing a volume of photo-monomer resin wherein the first collimated light source is positioned spaced apart from the photo-monomer resin. The system further includes a first face sheet structure defining at least one bore which extends through the first face sheet structure wherein a portion of the first face sheet structure is positioned under a surface of the volume of photo-monomer resin such that photo-monomer resin is positioned within the bore.

Abstract: Within examples, systems for multiple zone heaters for rotor craft are provided and methods for operation. An example system for a rotor craft comprises multiple blades coupled to a rotor and areas of the multiple blades divided into sections. A given blade includes an inboard section extending from the rotor outward and an outboard section extending from the inboard section to a tip of the given blade. The system also includes a plurality of first spanwise heater systems included on respective outboard sections of the multiple blades, a plurality of second spanwise heater systems included on respective inboard sections of the multiple blades, and a control unit coupled to the plurality of first spanwise heater systems and the plurality of second spanwise heater systems. Respective heater systems of the sections of multiple blades are energized in a sequence based on outside air temperature.

Abstract: Within examples, systems for multiple zone heaters for rotor craft are provided and methods for operation. An example system for a rotor craft comprises multiple blades coupled to a rotor and areas of the multiple blades divided into sections. A given blade includes an inboard section extending from the rotor outward and an outboard section extending from the inboard section to a tip of the given blade. The system also includes a plurality of first spanwise heater systems included on respective outboard sections of the multiple blades, a plurality of second spanwise heater systems included on respective inboard sections of the multiple blades, and a control unit coupled to the plurality of first spanwise heater systems and the plurality of second spanwise heater systems. Respective heater systems of the sections of multiple blades are energized in a sequence based on outside air temperature.