Abstract: A system and method is disclosed for analyzing a set of collected raw data point values and determining which one or ones of the values are erroneous data values. In one implementation of the method specific ones of the values are examined to determine if they are outliers, and if so they are removed from the data set. At least two other ones of the values obtained at points in time prior to a given one of the values are examined. Weights may be assigned to the at least two other values, and the weights used to help generate a predicted data point value. The predicted data point value is compared to the given one of the values to determine if the given one of the values is an erroneous value. In this way the integrity of each data point value in the set can be checked.

Abstract: A system is disclosed for monitoring an electrolyte level in a battery cell and generating an indication of a fault condition when the electrolyte level drops below a predetermined acceptable level. The system may make use of a controller, an ultrasonic transmit circuit for transmitting an ultrasonic signal into an interior area of the battery cell, and an ultrasonic receive circuit for receiving the ultrasonic signal after it has been reflected from the interior area of the battery cell. The controller may use the reflected ultrasonic signal and a predetermined calibration signal representing the predetermined acceptable level of the electrolyte to determine when the electrolyte level has dropped below the predetermined acceptable level.

Abstract: A system and method is disclosed for analyzing a set of collected raw data point values and determining which one or ones of the values are erroneous data values. In one implementation of the method specific ones of the values are examined to determine if they are outliers, and if so they are removed from the data set. At least two other ones of the values obtained at points in time prior to a given one of the values are examined. Weights may be assigned to the at least two other values, and the weights used to help generate a predicted data point value. The predicted data point value is compared to the given one of the values to determine if the given one of the values is an erroneous value. In this way the integrity of each data point value in the set can be checked.

Abstract: A battery monitor determines an internal resistance of a battery cell of a battery having parallel connected battery strings which accounts for errors introduced by the parallel connected battery strings. When determining the internal resistance of a battery cell, the battery monitor determines a baseline intercell resistance of an intercell connecting the negative terminal of the battery cell to the positive terminal of an adjacent battery. The battery monitor then applies a momentary load across the battery cell and immediately prior to releasing the load, measures the voltage across the battery cell (loaded voltage) and the voltage across the intercell. The battery monitor then calculates the current flowing through the intercell (intercell current) by dividing the measured voltage across the intercell by the determined intercell resistance.

Abstract: A system is disclosed for monitoring an electrolyte level in a battery cell and generating an indication of a fault condition when the electrolyte level drops below a predetermined acceptable level. The system may make use of a controller, an ultrasonic transmit circuit for transmitting an ultrasonic signal into an interior area of the battery cell, and an ultrasonic receive circuit for receiving the ultrasonic signal after it has been reflected from the interior area of the battery cell. The controller may use the reflected ultrasonic signal and a predetermined calibration signal representing the predetermined acceptable level of the electrolyte to determine when the electrolyte level has dropped below the predetermined acceptable level.

Abstract: A battery capacity test system includes one or more wireless battery capacity test (“BCT”) sense modules, a continuous load unit, and a wireless data collection unit. The wireless data collection unit interfaces with a computer. During a battery capacity test, the wireless BCT sense module (or modules) continuously monitors the voltage of the battery cell (or cells) to which it is connected. In an aspect, it also continuously monitors the temperature of the battery cell (or cells) and intercell voltage (or voltages) across an intercell connector (or connectors). Each wireless BCT sense module wirelessly transmits the voltage and temperature data it collects to the wireless data collection unit.

Abstract: A battery monitor determines an internal resistance of a battery cell of a battery having parallel connected battery strings which accounts for errors introduced by the parallel connected battery strings. When determining the internal resistance of a battery cell, the battery monitor determines a baseline intercell resistance of an intercell connecting the negative terminal of the battery cell to the positive terminal of an adjacent battery. The battery monitor then applies a momentary load across the battery cell and immediately prior to releasing the load, measures the voltage across the battery cell (loaded voltage) and the voltage across the intercell. The battery monitor then calculates the current flowing through the intercell (intercell current) by dividing the measured voltage across the intercell by the determined intercell resistance.

Abstract: In accordance with an aspect of the present disclosure, battery string cell data obtained by a battery monitor monitoring the battery string is transmitted to a computer by the battery monitor. The computer has a display coupled to it. The computer displays the battery string cell data for each battery string in graphical form in a polar coordinate graphical image with data for a plurality of battery strings being displayed simultaneously, each in its own polar coordinate graphical image.

Abstract: In one aspect the present disclosure relates to a system for measuring an internal resistance of a battery. The system may involve: a processor; a load module responsive to the processor for applying a load across the battery; a current sense subsystem for sensing the current flowing to the load module and generating a sensed current signal in accordance therewith; a multiplexer module in communication with the current sense subsystem for detecting voltages with the load coupled across the battery and uncoupled from the battery, and generating voltage signals in accordance therewith; and a filtering and amplification subsystem responsive to the multiplexer module, for filtering and amplifying a level of each of the voltage signals to produce modified voltage signals for use by the processor in determining the battery internal resistance.

Abstract: Methods and systems are disclosed for providing wireless data transfer and voice messages in a voltage measurement device. In some embodiments, the methods and systems dynamically construct voice messages that substantially correspond to text messages displayed on a display of the measurement device. The voice messages may be assembled from words and phrases that have been prerecorded and stored in a voice module of the measurement device. A wireless communication module transmits the voice messages from the voice module to a wireless receiver that may be worn or carried by the operator. The wireless communication module also facilitates wireless transfer of data from the measurement device to a computer. Such an arrangement allows an operator to conduct tests in noisy, cramp, and/or hazardous environments without having to divert his/her eyes to see or strain his/her ears to hear the measurement device.

Abstract: An intelligent automated battery multimeter system having data storing and multi-cell reading capabilities in a self-contained unit for automatically performing in-service DC load testing on battery cells without requiring the removal of battery chargers wherein the tester measures, records and displays load voltages, float voltages, internal cell resistance, intercell connection resistance and other cell integrity measurements. The battery tester is also computer compatible wherein it provides PC links for extracting data from the system and downloading it into computer networks.