Abstract: A lithium metal thin-film battery composite structure is provided that includes a combination of a thin, stable, solid electrolyte layer [18] such as Lipon, designed in use to be in contact with a lithium metal anode layer; and a rapid-deposit solid electrolyte layer [16] such as LiAlF4 in contact with the thin, stable, solid electrolyte layer [18]. Batteries made up of or containing these structures are more efficient to produce than other lithium metal batteries that use only a single solid electrolyte. They are also more resistant to stress and strain than batteries made using layers of only the stable, solid electrolyte materials. Furthermore, lithium anode batteries as disclosed herein are useful as rechargeable batteries.

Abstract: Provided herein are methods for manufacturing lithium-metal anode [18] assemblies for thin-film, thick-film and hulk secondary batteries that use liquid or gel-type electrolytes [14], and lithium-metal anode [18] assemblies for thick-film and bulk secondary batteries that use solid electrolytes [18]. These methods involve electrolytic formation of a lithium metal anode [18] between a protecting lithium-stable, solid electrolyte [18] material and an eieethcaiiy-Gonductive substance [20]. Secondary lithium_ batteries made by these methods aw also provided.