Patents by Inventor Edwin M. Pearce, Jr.
Edwin M. Pearce, Jr. has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11381130Abstract: An electric motor includes: a housing having a first rotor bearing and a stator support surface; a cantilever stator that includes a lamination stack, a first side of the lamination stack abutting the stator support surface and a second side of the lamination stack abutting a stator endbell that has a second rotor bearing, wherein the cantilever stator is held by way of tie rods attaching the stator endbell to the housing; and a rotor in the cantilever stator, the rotor held by the first and second rotor bearings.Type: GrantFiled: November 4, 2019Date of Patent: July 5, 2022Assignee: Tesla, Inc.Inventors: Edwin M. Pearce, Jr., Jim Robbins, Scott Heines, David F. Nelson, Gary A. Pinkley, Michael Balsamo, Augusto E. Barton
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Publication number: 20200244136Abstract: An electric motor includes: a housing having a first rotor bearing and a stator support surface; a cantilever stator that includes a lamination stack, a first side of the lamination stack abutting the stator support surface and a second side of the lamination stack abutting a stator endbell that has a second rotor bearing, wherein the cantilever stator is held by way of tie rods attaching the stator endbell to the housing; and a rotor in the cantilever stator, the rotor held by the first and second rotor bearingsType: ApplicationFiled: November 4, 2019Publication date: July 30, 2020Inventors: Edwin M. Pearce, JR., Jim Robbins, Scott Heines, David F. Nelson, Gary A. Pinkley, Michael Balsamo, Augusto E. Barton
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Patent number: 10696149Abstract: An electric vehicle includes an energy storage system, an integrated drive system assembly having a gearbox, a power inverter, and an electric motor, wherein the gearbox, the electric motor and the power inverter are assembled into a single unit with a multi-piece housing. The electric vehicle may also include two half shafts for respective wheels of the electric vehicle. The gearbox, the electric motor and the power inverter may be oriented such that the gearbox extends along a center line of the electric vehicle and the electric motor and the power inverter extend from the gearbox in opposite directions. The electric vehicle may also include a mutual thermal management system coupled to the integrated drive system assembly and having at least one liquid coolant loop that is thermally coupled to the electric motor, the power inverter, the gearbox, a cooling system, a refrigeration system, and an HVAC system.Type: GrantFiled: June 26, 2017Date of Patent: June 30, 2020Assignee: Tesla, Inc.Inventors: Edwin M. Pearce, Jr., Jim Robbins, Benjamin D. Dettmann, Nicholas R. Kalayjian, Michael R. Kubba
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Patent number: 10468937Abstract: An electric motor includes: a housing having a first rotor bearing and a stator support surface; a cantilever stator that includes a lamination stack, a first side of the lamination stack abutting the stator support surface and a second side of the lamination stack abutting a stator endbell that has a second rotor bearing, wherein the cantilever stator is held by way of tie rods attaching the stator endbell to the housing; and a rotor in the cantilever stator, the rotor held by the first and second rotor bearings.Type: GrantFiled: December 1, 2014Date of Patent: November 5, 2019Assignee: TESLA, INC.Inventors: Edwin M. Pearce, Jr., Jim Robbins, Scott Heines, David F. Nelson, Gary A. Pinkley, Michael Balsamo, Augusto E. Barton
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Patent number: 10439477Abstract: A liquid cooling system for an electric motor includes: a pump for liquid to cool the electric motor; a heat exchanger that removes heat from the liquid; a manifold extending above a stator of the electric motor, the manifold receiving the liquid under pressure and having a first opening that directs a first liquid jet onto the stator; and a first tray above first end turns of the stator, the manifold having a second opening that directs a second liquid jet onto the first tray, the first tray having a third opening that performs gravity-fed liquid distribution onto the first end turns.Type: GrantFiled: January 31, 2014Date of Patent: October 8, 2019Assignee: Tesla, Inc.Inventors: Gary A. Pinkley, David F. Nelson, William R. Fong, Scott Heines, Edwin M. Pearce, Jr.
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Publication number: 20170291482Abstract: An electric vehicle includes an energy storage system, an integrated drive system assembly having a gearbox, a power inverter, and an electric motor, wherein the gearbox, the electric motor and the power inverter are assembled into a single unit with a multi-piece housing. The electric vehicle may also include two half shafts for respective wheels of the electric vehicle. The gearbox, the electric motor and the power inverter may be oriented such that the gearbox extends along a center line of the electric vehicle and the electric motor and the power inverter extend from the gearbox in opposite directions. The electric vehicle may also include a mutual thermal management system coupled to the integrated drive system assembly and having at least one liquid coolant loop that is thermally coupled to the electric motor, the power inverter, the gearbox, a cooling system, a refrigeration system, and an HVAC system.Type: ApplicationFiled: June 26, 2017Publication date: October 12, 2017Applicant: Tesla, Inc.Inventors: Edwin M. Pearce, JR., Jim Robbins, Benjamin D. Dettmann, Nicholas R. Kalayjian, Michael R. Kubba
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Patent number: 9692277Abstract: An integrated drive system assembly is provided that combines an electric motor, a power inverter assembly and a gearbox into a single, multi-piece enclosure. Combining these components into a single enclosure reduces weight, reduces drive system complexity, reduces system volume, simplifies assembly integration into an electric vehicle, reduces manufacturing cost, allows the flexible and lengthy electrical cables between the power inverter and the electric motor to be replaced with short, low loss, rigid bus bars, and simplifies component cooling by allowing the use of a common thermal management system. The common thermal management system includes a liquid coolant loop that is thermally coupled to the electric motor, the power inverter assembly and the gearbox.Type: GrantFiled: December 1, 2014Date of Patent: June 27, 2017Assignee: Tesla, Inc.Inventors: Edwin M. Pearce, Jr., Jim Robbins, Benjamin D. Dettmann, Nicholas R. Kalayjian, Michael R. Kubba
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Patent number: 9496775Abstract: A rotor includes: a shaft; a core around the shaft; at least one end ring connected to rotor bars that are at least partially enclosed in the core; and means for balancing the end ring around the shaft in a pre-balancing spinning process. A method includes: assembling rotor bars so that they are at least partially enclosed in a core of a rotor; connecting an end ring to ends of the rotor bars; inserting a shaft into the core; step for balancing the end ring around the shaft in a pre-balancing spinning process that involves spinning the rotor; and spinning the rotor in the pre-balancing spinning process.Type: GrantFiled: June 19, 2013Date of Patent: November 15, 2016Assignee: TESLA MOTORS, INC.Inventors: Augusto E. Barton, Edwin M. Pearce, Jr., Shyi-Perng Phillip Luan
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Publication number: 20160156245Abstract: An electric motor includes: a housing having a first rotor bearing and a stator support surface; a cantilever stator that includes a lamination stack, a first side of the lamination stack abutting the stator support surface and a second side of the lamination stack abutting a stator endbell that has a second rotor bearing, wherein the cantilever stator is held by way of tie rods attaching the stator endbell to the housing; and a rotor in the cantilever stator, the rotor held by the first and second rotor bearings.Type: ApplicationFiled: December 1, 2014Publication date: June 2, 2016Inventors: Edwin M. PEARCE, JR., Jim Robbins, Scott Heines, David F. Nelson, Gary A. Pinkley, Michael Balsamo, Augusto E. Barton
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Publication number: 20150222162Abstract: A liquid cooling system for an electric motor includes: a pump for liquid to cool the electric motor; a heat exchanger that removes heat from the liquid; a manifold extending above a stator of the electric motor, the manifold receiving the liquid under pressure and having a first opening that directs a first liquid jet onto the stator; and a first tray above first end turns of the stator, the manifold having a second opening that directs a second liquid jet onto the first tray, the first tray having a third opening that performs gravity-fed liquid distribution onto the first end turns.Type: ApplicationFiled: January 31, 2014Publication date: August 6, 2015Applicant: Tesla Motors, Inc.Inventors: Gary A. Pinkley, David F. Nelson, William R. Fong, Scott Heines, Edwin M. Pearce, JR.
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Patent number: 9030063Abstract: An integrated drive system assembly is provided that combines an electric motor, a power inverter assembly and a gearbox into a single, multi-piece enclosure. Combining these components into a single enclosure reduces weight, reduces drive system complexity, reduces system volume, simplifies assembly integration into an electric vehicle, reduces manufacturing cost, allows the flexible and lengthy electrical cables between the power inverter and the electric motor to be replaced with short, low loss, rigid bus bars, and simplifies component cooling by allowing the use of a common thermal management system, i.e., a mutual thermal management system. The common thermal management system includes a liquid coolant loop that is thermally coupled to the electric motor, the power inverter assembly and the gearbox.Type: GrantFiled: December 15, 2011Date of Patent: May 12, 2015Assignee: Tesla Motors, Inc.Inventors: Peter Dore Rawlinson, Nicholas John Sampson, Nicholas Robert Kalayjian, Vincent George Johnston, David Fred Nelson, Gary Allen Pinkley, Wulfer Adrijan de Bruijn, Benjamin David Dettmann, Nicolas Verzeni, Michael Raj Kubba, Edwin M. Pearce, Jr., Jim Robbins
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Publication number: 20150083505Abstract: An integrated drive system assembly is provided that combines an electric motor, a power inverter assembly and a gearbox into a single, multi-piece enclosure. Combining these components into a single enclosure reduces weight, reduces drive system complexity, reduces system volume, simplifies assembly integration into an electric vehicle, reduces manufacturing cost, allows the flexible and lengthy electrical cables between the power inverter and the electric motor to be replaced with short, low loss, rigid bus bars, and simplifies component cooling by allowing the use of a common thermal management system. The common thermal management system includes a liquid coolant loop that is thermally coupled to the electric motor, the power inverter assembly and the gearbox.Type: ApplicationFiled: December 1, 2014Publication date: March 26, 2015Inventors: Edwin M. PEARCE, JR., Jim Robbins, Benjamin D. Dettmann, Nicholas R. Kalayjian, Michael R. Kubba
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Publication number: 20140375166Abstract: A rotor includes: a shaft; a core around the shaft; at least one end ring connected to rotor bars that are at least partially enclosed in the core; and means for balancing the end ring around the shaft in a pre-balancing spinning process. A method includes: assembling rotor bars so that they are at least partially enclosed in a core of a rotor; connecting an end ring to ends of the rotor bars; inserting a shaft into the core; step for balancing the end ring around the shaft in a pre-balancing spinning process that involves spinning the rotor; and spinning the rotor in the pre-balancing spinning process.Type: ApplicationFiled: June 19, 2013Publication date: December 25, 2014Inventors: Augusto E. Barton, Edwin M. Pearce, JR., Shyi-Perng Phillip Luan
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Patent number: 7108659Abstract: A respiratory analyzer comprises a flow module, having a flow tube through which the flow rate of gases is determined using a flow rate meter, and a computation module, in communication with the flow module, operable to determine a flow rate of respired gases. The computation module may also be operable to determine a metabolic rate of the subject.Type: GrantFiled: July 31, 2003Date of Patent: September 19, 2006Assignee: HealtheTech, Inc.Inventors: Lynette Ross, Dirk Fengels, Edwin M. Pearce, Jr., James R. Mault, Christopher L. Sandys, Tom Kilbourn
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Patent number: 6955650Abstract: An indirect calorimeter for measuring the metabolic rate of a subject includes a respiratory connector configured to be supported in contact with the subject so as to pass inhaled and exhaled gases as the subject breathes, a flow pathway, and a hygiene barrier positioned to block a predetermined pathogen from the exhaled gases. The indirect calorimeter also includes a flow pathway having a first end in fluid communication with the respiratory connector and a second end in fluid communication with a source and sink for respiratory gases. The flow pathway includes a flow tube through which the inhaled and exhaled gases pass, an outer housing surrounding the flow tube, and a chamber disposed between the flow tube and the first end.Type: GrantFiled: May 31, 2002Date of Patent: October 18, 2005Assignee: HealtheTech, Inc.Inventors: James R. Mault, Edwin M. Pearce, Jr., Theodore W. Barber, Craig M. Lawrence, Timothy J. Prachar, Jeffrey C. Weintraub, Kevin S. Nason
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Patent number: 6899684Abstract: A method of determining a respiratory parameter for a subject using an indirect calorimeter is provided. The indirect calorimeter includes a respiratory connector for passing inhaled and exhaled gases, a flow pathway operable to receive and pass inhaled and exhaled gases having a flow tube within the flow pathway through which the inhaled and exhaled gases pass, a flow meter for determining an instantaneous flow volume of the inhaled and exhaled gases, a component gas concentration sensor for determining an instantaneous fraction of a predetermined component gas and a computation unit having a processor and a memory. The method includes the steps of initializing the indirect calorimeter and the subject breathing into the respiratory connector if the indirect calorimeter is initialized, sensing the flow volume of the inhaled and exhaled gases passing through the flow pathway using the flow meter and transmitting a signal representing the sensed flow volume to the computation unit.Type: GrantFiled: June 10, 2002Date of Patent: May 31, 2005Assignee: HealtheTech, Inc.Inventors: James R. Mault, Edwin M. Pearce, Jr., Theodore W. Barber, Craig M. Lawrence, Timothy J. Prachar, Jeffrey C. Weintraub, Kevin S. Nason
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Patent number: 6899683Abstract: An indirect calorimeter for measuring the metabolic rate of a subject includes a disposable portion and a reusable portion. The disposable portion includes a respiratory connector configured to be supported in contact with the subject so as to pass inhaled and exhaled gases as the subject breathes. The disposable portion also includes a flow pathway operable to receive and pass inhaled and exhaled gases, having a first end in fluid communication with the respiratory connector and a second end in fluid communication with a source and sink for respiratory gases. The disposable portion is disposed within the reusable portion, which includes a flow meter, a component gas concentration sensor, and a computation unit. The flow meter generates a signal as a function of the instantaneous flow volume of respiratory gases passing through the flow pathway and the component gas concentration sensor generates a signal as a function of the instantaneous fraction of a predetermined component gas in the exhaled gases.Type: GrantFiled: May 31, 2002Date of Patent: May 31, 2005Assignee: Healthetech, Inc.Inventors: James R. Mault, Edwin M. Pearce, Jr., Theodore W. Barber, Craig M. Lawrence, Timothy J. Prachar, Jeffrey C. Weintraub, Kevin S. Nason
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Patent number: 6748260Abstract: A hand-holdable structure implementing electrodes to enable good skin-electrode contact to acquire ECG readings is disclosed. Specifically, the structure is shaped to enable patients to apply a simple gentle grip to have a reliable skin-electrode contact and to automatically commence ECG tracing transmission to a patient monitoring station. In one embodiment the structure incorporates an RF telemetry head to simultaneously transfer IMD stored data in conjunction with the ECG tracings. The structure independently or in combination with the RF telemetry head is adaptable to a system of data communications with a programmer or equivalent instrument to transfer ECG and IMD data to a remotely located physician station or patient data storage server. The system is also adaptable for use with a web-enabled network such as, without limitation, the Internet, intranet, World Wide Web, extranet or equivalent.Type: GrantFiled: March 29, 2001Date of Patent: June 8, 2004Assignee: Medtronic, Inc.Inventors: Nelson Au, Mark Brecht, Marion Buchenau, Thomas Crowley, David Karshmer, Chester G. Nelson, Nick Oakley, Edwin M. Pearce, Jr., Nancy Perry Pool, Richard M. Powell, Elisha Tal
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Patent number: 6629934Abstract: An improved respiratory analyzer comprises a disposable flow module and non-disposable electronics module. An improved ventilator system comprises a supply of respiratory gases, a ventilator line for directing the respiratory gases to a patient, a flow module holder located in series with the ventilator line into which a flow module can be inserted, and an electronics module which connects to the flow module. In a preferred embodiment, the flow module and electronics module operate in combination to provide the functionality of an indirect calorimeter, so as to determine the metabolic rate of the patient. Feeding of an intubated patient can be controlled using determined patient metabolic rates. Other respiratory parameters can be determined by the system, such as peak flow, tidal volume, end-tidal concentrations, and respiratory quotient. The system provides a non-invasive method of cardiac output determination. A flow module can also be inserted into the mouth or internal respiratory tube of a person.Type: GrantFiled: February 1, 2001Date of Patent: October 7, 2003Assignee: Healthetech, Inc.Inventors: James R. Mault, Edwin M. Pearce, Jr.
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Patent number: D476413Type: GrantFiled: May 14, 2002Date of Patent: June 24, 2003Assignee: Healthetech, Inc.Inventors: Edwin M. Pearce, Jr., Todd Rodericks