Abstract: Capacitor bodies are usually carried in open ended containers. The open ends are then closed with a cover or capacitor top after the capacitor body is inserted in the container. Electrical leads are then attached to terminals carried by the capacitor top. Prior art methods of forming such tops involved insert molding. The present invention starts with a preformed plastic disc with two apertures for terminals and a boss for positioning lead attachment. The terminals and a positioning lead are then applied to the disc through a combination of riveting and ultrasonic swaging.

Abstract: An apparatus for forming an electrically insulating semi-cured or cured in situ polymer containing material over a surface of an electrode can of an electrical device. The apparatus includes an applicator forming a film of curable polymer containing material over the can and means semi-curing or curing in situ the film to form an electrically insulating semi-cured or cured polymer containing material over the surface of the electrode can. The film is formed by contacting a surface of the electrode can with curable polymer containing material dispensed from the applicator and moving the surface of the electrode can contacted with the material over the applicator to distribute the curable polymer containing material over the surface of the electrode can as a film.