Abstract: The invention provides an electrodepositable coating composition comprising a resinous phase dispersed in an aqueous medium, said resinous phase comprising: (1) an ungelled active hydrogen-containing, cationic salt group-containing resin; (2) an at least partially blocked polyisocyanate curing agent; and (3) a pigment component, wherein the pigment component comprises an inorganic, platelike pigment present in the resinous phase, wherein the electrodepositable coating composition contains less than 8 percent by weight of a grind vehicle, based on the total weight of solids in the electrodepositable coating composition. The invention also provides methods of improving the corrosion resistance of a metal substrate and coated substrates.

Abstract: The present invention is directed to an electrodepositable coating composition comprising an electrodepositable binder comprising an ionic salt group-containing film-forming polymer comprising active hydrogen functional groups, and a blocked polyisocyanate curing agent; a solubilized bismuth catalyst; and a guanidine; wherein the electrodepositable coating composition has a weight ratio of bismuth metal from the solubilized bismuth catalyst to guanidine of from 1.00:0.071 to 1.0:2.1 and/or a molar ratio of bismuth metal to guanidine of from 1.0:0.25 to 1.0:3.0. Also disclosed are methods of treating electrodepositable coating compositions, methods for making electrodepositable coating compositions, systems for coating a metal substrate, coatings, coated substrates, and methods of coating a substrate.

Abstract: The present invention is directed towards an electrodepositable coating composition comprising an electrodepositable binder; and a thermally conductive, electrically insulative filler, a fire-retardant pigment, or a combination thereof. Also disclosed are methods of making the electrodepositable coating composition, coatings, and coated substrates.

Abstract: The invention provides a method of improving the corrosion resistance of a metal substrate. The method comprises: (a) electrophoretically depositing on the substrate a curable electrodepositable coating composition to form a coating over at least a portion of the substrate, and (b) heating the substrate to a temperature and for a time sufficient to cure the coating on the substrate. The electrodepositable coating composition comprises a resinous phase dispersed in an aqueous medium, the resinous phase comprising: (1) an ungelled active hydrogen-containing, cationic salt group-containing resin electrodepositable on a cathode; (2) an at least partially blocked polyisocyanate curing agent; and (3) a pigment component comprising an inorganic, platelike pigment having an average equivalent spherical diameter of at least 0.2 microns. The electrodepositable coating composition demonstrates a pigment-to-binder ratio of at least 0.5. The coating composition contains less than 8 percent by weight of a grind vehicle.

Abstract: The present invention is directed towards an electrodepositable coating composition comprising a film-forming binder and electrically conductive particles, wherein the electrically conductive particles are present in an amount of at least 25% by weight, based on the total solids weight of the electrodepositable coating composition. The present invention is also directed towards methods of coating a substrate, coatings, and coated substrates.

Abstract: The present invention is directed towards a system for coating a substrate comprising an electrodepositable coating composition and a powder coating composition. Also disclosed are coated substrates comprising a first coating layer comprising an electrodepositable coating layer, and a second coating layer comprising a powder coating layer on at least a portion of the first coating layer, as well as methods of coating substrates.

Abstract: The present invention is directed towards an electrodepositable coating composition comprising a cationic electrodepositable binder; a phyllosilicate pigment; and a dispersing agent. Also disclosed are methods of making the electrodepositable coating composition, coatings derived therefrom, and substrates coated with the coatings derived from the electrodepositable coating composition.

Abstract: The present invention is directed to an electrodepositable coating composition comprising an ionic salt group-containing film-forming polymer comprising active hydrogen functional groups; a blocked polyisocyanate curing agent comprising blocking groups, wherein at least 30% of the blocking groups comprise a 1,2-polyol as a blocking agent, based upon the total number of blocking groups; and a bismuth catalyst. Also disclosed are coatings, coated substrates, and methods of coating a substrate.

Abstract: The present invention is directed to an electrodepositable coating composition comprising an acrylic polymer comprising greater than 60% by weight of constitutional units comprising the residue of a hydroxyl-functional (meth)acrylate monomer and/or a hydroxyl-functional (meth)acrylamide monomer, based on the total weight of the acrylic polymer; and an ionic salt group-containing film-forming polymer different from the acrylic polymer. Also disclosed are coatings, coated substrates, and methods of coating a substrate.

Abstract: The present invention is directed towards an electrodepositable coating composition comprising a polyfarnesene polymer and an ionic salt group-containing film-forming polymer. Also disclosed are methods of coating a substrate using the electrodepositable coating composition, coatings derived from the electrodepositable coating composition, and substrates coated with the coatings derived from the electrodepositable coating composition.

Abstract: A coating composition includes: (a) an acid functional polyol polymer having an acid value of greater than 9 mg KOH/g and less than 60 mg KOH/g, and a hydroxyl value of from 100 to 300 mg KOH/g; (b) a non-aminoplast derived crosslinker reactive with the acid functional polyol polymer; and (c) a non-aqueous liquid medium. Further, an equivalent ratio of functional groups on the crosslinker reactive with hydroxyl functional groups to hydroxyl functional groups on the acid functional polyol polymer is within a range of from 0.5 to 1.5. The coating composition is substantially free of an external catalyst. The coating composition cures at a temperature of less than 80° C.

Abstract: The present invention is directed towards an electrodepositable coating composition comprising a polyfarnesene polymer and an ionic salt group-containing film-forming polymer. Also disclosed are methods of coating a substrate using the electrodepositable coating composition, coatings derived from the electrodepositable coating composition, and substrates coated with the coatings derived from the electrodepositable coating composition.

Abstract: Electrodepositable coating compositions containing 1,1-di-activated vinyl compounds are described. The coating compositions produce cured coating layers that exhibit resistance to cratering. The coating compositions can be used in electrodepositable coating composition formulations.

Abstract: The present invention is directed towards an electrodepositable coating composition comprising a film-forming binder and electrically conductive particles, wherein the electrically conductive particles are present in an amount of at least 25% by weight, based on the total solids weight of the electrodepositable coating composition. The present invention is also directed towards methods of coating a substrate, coatings, and coated substrates.

Abstract: The invention provides a method of improving the corrosion resistance of a metal substrate. The method comprises: (a) electrophoretically depositing on the substrate a curable electrodepositable coating composition to form a coating over at least a portion of the substrate, and (b) heating the substrate to a temperature and for a time sufficient to cure the coating on the substrate. The electrodepositable coating composition comprises a resinous phase dispersed in an aqueous medium, the resinous phase comprising: (1) an ungelled active hydrogen-containing, cationic salt group-containing resin electrodepositable on a cathode; (2) an at least partially blocked polyisocyanate curing agent; and (3) a pigment component comprising an inorganic, platelike pigment having an average equivalent spherical diameter of at least 0.2 microns. The electrodepositable coating composition demonstrates a pigment-to-binder ratio of at least 0.5. The coating composition contains less than 8 percent by weight of a grind vehicle.

Abstract: The invention provides a method of improving the corrosion resistance of a metal substrate. The method comprises: (a) electrophoretically depositing on the substrate a curable electrodepositable coating composition to form a coating over at least a portion of the substrate, and (b) heating the substrate to a temperature and for a time sufficient to cure the coating on the substrate. The electrodepositable coating composition comprises a resinous phase dispersed in an aqueous medium, the resinous phase comprising: (1) an ungelled active hydrogen-containing, cationic salt group-containing resin electrodepositable on a cathode; (2) an at least partially blocked polyisocyanate curing agent; and (3) a pigment component comprising an inorganic, platelike pigment having an average equivalent spherical diameter of at least 0.2 microns. The electrodepositable coating composition demonstrates a pigment-to-binder ratio of at least 0.5. The coating composition contains less than 8 percent by weight of a grind vehicle.

Abstract: The invention provides a method of improving the corrosion resistance of a metal substrate. The method comprises: (a) electrophoretically depositing on the substrate a curable electrodepositable coating composition to form a coating over at least a portion of the substrate, and (b) heating the substrate to a temperature and for a time sufficient to cure the coating on the substrate. The electrodepositable coating composition comprises a resinous phase dispersed in an aqueous medium, the resinous phase comprising: (1) an ungelled active hydrogen-containing, cationic salt group-containing resin electrodepositable on a cathode; (2) an at least partially blocked polyisocyanate curing agent; and (3) a pigment component comprising an inorganic, platelike pigment having an average equivalent spherical diameter of at least 0.2 microns. The electrodepositable coating composition demonstrates a pigment-to-binder ratio of at least 0.5. The coating composition contains less than 8 percent by weight of a grind vehicle.

Abstract: The present invention is directed towards a coating composition comprising a film-forming polymer comprising active hydrogen-containing functional groups; a blocked polyisocyanate curing agent comprising a blocking group derived from a blocking agent comprising an alpha-hydroxy amide, ester or thioester; and a curing catalyst that does not contain tin, lead, iron, zinc or manganese. Also disclosed are coatings, coated substrates, and methods of coating a substrate.

Abstract: Electrodepositable coating compositions containing 1,1-di-activated vinyl compounds are described. The coating compositions produce cured coating layers that exhibit resistance to cratering. The coating compositions can be used in electrodepositable coating composition formulations.