Patents by Inventor Eiji Okamatsu

Eiji Okamatsu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10910607
    Abstract: There is provided a method for producing a surface-treated steel sheet for battery containers (1) comprising forming a dull or semi-bright nickel plating layer (12) on at least the surface to be the outside of a battery container in a steel sheet (11), wherein the nickel plating layer (12) is formed by performing plating treatment under a condition of a bath temperature of 70° C. or more.
    Type: Grant
    Filed: March 11, 2016
    Date of Patent: February 2, 2021
    Assignee: Toyo Kohan Co., Ltd.
    Inventors: Eiji Okamatsu, Yuji Nakano, Daisuke Matsushige
  • Patent number: 9926641
    Abstract: There is provided a method of manufacturing a metal sheet having an alloy plated layer, the method including a step of passing a metal strip continuously through a plating bath to perform electroplating in the plating bath, the plating bath including a plating liquid and an anode, the plating liquid containing two or more kinds of metal ions for forming the alloy plated layer, wherein an anode obtained by mixing two or more kinds of metal pellets is used as the anode, the metal pellets being formed of respective metals that form the alloy plated layer, wherein a mixing ratio of each metal pellet that constitutes the anode is determined based on a total surface area ratio of each metal pellet in the anode so that a dissolution ratio of each metal pellet that constitutes the anode is a dissolution ratio corresponding to a weight ratio of each metal that constitutes the alloy plated layer.
    Type: Grant
    Filed: August 28, 2013
    Date of Patent: March 27, 2018
    Assignee: TOYO KOHAN CO., LTD
    Inventors: Takashi Kunihiro, Daisuke Matsushige, Eiji Okamatsu
  • Publication number: 20180062121
    Abstract: There is provided a method for producing a surface-treated steel sheet for battery containers (1) comprising forming a dull or semi-bright nickel plating layer (12) on at least the surface to be the outside of a battery container in a steel sheet (11), wherein the nickel plating layer (12) is formed by performing plating treatment under a condition of a bath temperature of 70° C. or more.
    Type: Application
    Filed: March 11, 2016
    Publication date: March 1, 2018
    Inventors: Eiji OKAMATSU, Yuji NAKANO, Daisuke MATSUSHIGE
  • Publication number: 20150247254
    Abstract: There is provided a method of manufacturing a metal sheet having an alloy plated layer, the method including a step of passing a metal strip continuously through a plating bath to perform electroplating in the plating bath, the plating bath including a plating liquid and an anode, the plating liquid containing two or more kinds of metal ions for forming the alloy plated layer, wherein an anode obtained by mixing two or more kinds of metal pellets is used as the anode, the metal pellets being formed of respective metals that form the alloy plated layer, wherein a mixing ratio of each metal pellet that constitutes the anode is determined based on a total surface area ratio of each metal pellet in the anode so that a dissolution ratio of each metal pellet that constitutes the anode is a dissolution ratio corresponding to a weight ratio of each metal that constitutes the alloy plated layer.
    Type: Application
    Filed: August 28, 2013
    Publication date: September 3, 2015
    Inventors: Takashi Kunihiro, Daisuke Matsushige, Eiji Okamatsu
  • Patent number: 8795846
    Abstract: Provided is a Ni-plated steel sheet having excellent press formability. An Fe—Ni diffusion layer and a softened Ni layer formed on the Fe—Ni diffusion layer are formed on a surface of a steel sheet corresponding to an outer surface of a battery can, a semi-bright Ni plating layer is formed on the softened Ni layer, a Ni coating weight of the Fe—Ni diffusion layer and the softened Ni layer formed on the Fe—Ni diffusion layer is set smaller than a Ni coating weight of the semi-bright Ni plating layer, and average roughness Ra of the semi-bright Ni plating layer measured by a traceable roughness gauge is 1.0 ?m or more and 2.0 ?m or less, and a maximum height Ry of the semi-bright Ni plating layer measured by the traceable roughness gauge is 5 ?m or more and 20 ?m or less.
    Type: Grant
    Filed: August 24, 2010
    Date of Patent: August 5, 2014
    Assignee: Toyo Kohan Co., Ltd.
    Inventors: Hideyuki Minagi, Eiji Okamatsu
  • Patent number: 8734961
    Abstract: A Ni-plated steel sheet is provided in which the occurrence of scratches at the time of forming a battery can is suppressed. Also provided is a method which includes a step where a surface of a steel sheet is plated with Ni in a Ni adhesion amount of 0.3-2 ?m, a step where the Ni-plated steel sheet is heated to 600-800° C. to form an Fe?Ni diffusion layer as an outermost surface layer, and a step where the steel sheet is rolled by temper rolling so as to adjust the Fe?Ni diffusion layer so that the steel sheet has the surface roughness Ra of 0.9-2.0 ?m and the surface roughness Ry of 4.0-15 ?m. A Ni-plated steel sheet which includes an Fe?Ni diffusion layer as an outermost surface layer and in which the diffusion layer has the surface roughness Ra of 0.9-2.0 ?m and the surface roughness Ry of 4.0-15 ?m and the diffusion layer has such an Fe/Ni ratio that the Fe accounts for 20-50% in Auger analysis is subjected to drawing using a water-soluble liquid which contains water-soluble emersion as a press lubricant.
    Type: Grant
    Filed: May 31, 2010
    Date of Patent: May 27, 2014
    Assignee: Toyo Kohan Co., Ltd.
    Inventors: Shinichi Takematsu, Eiji Okamatsu, Hideyuki Minagi
  • Publication number: 20130209867
    Abstract: Provided is a Ni-plated steel sheet being excellent in press formability and suppression of wear of a mold and capable of maintaining alkali battery characteristic even after a lapse of time. In a Ni-plated steel sheet for a battery can having excellent press formability, an Fe—Ni diffusion layer and a Ni layer formed on the Fe—Ni diffusion layer are formed on a surface of a steel sheet corresponding to an outer surface of the battery can, a semi-bright Ni plating layer is formed on the Ni layer, a Ni coating weight of the Fe—Ni diffusion layer and the Ni layer formed on the Fe—Ni diffusion layer is set equal to or smaller than a Ni coating weight of the semi-bright Ni plating layer, the Ni coating weight of the semi-bright Ni plating layer is 2.25 g/m2 or more, surface roughness Ra1 of a surface of the semi-bright Ni plating layer in an area of 2.5 ?m×2.
    Type: Application
    Filed: December 28, 2010
    Publication date: August 15, 2013
    Applicant: Toyo Kohan Co., Ltp
    Inventors: Hideyuki Minagi, Eiji Okamatsu
  • Publication number: 20120219825
    Abstract: Provided is a Ni-plated steel sheet having excellent press formability. An Fe—Ni diffusion layer and a softened Ni layer formed on the Fe—Ni diffusion layer are formed on a surface of a steel sheet corresponding to an outer surface of a battery can, a semi-bright Ni plating layer is formed on the softened Ni layer, a Ni coating weight of the Fe—Ni diffusion layer and the softened Ni layer formed on the Fe—Ni diffusion layer is set smaller than a Ni coating weight of the semi-bright Ni plating layer, and average roughness Ra of the semi-bright Ni plating layer measured by a traceable roughness gauge is 1.0 ?m or more and 2.0 ?m or less, and a maximum height Ry of the semi-bright Ni plating layer measured by the traceable roughness gauge is 5 ?m or more and 20 ?m or less.
    Type: Application
    Filed: August 24, 2010
    Publication date: August 30, 2012
    Inventors: Hideyuki Minagi, Eiji Okamatsu
  • Publication number: 20120171518
    Abstract: A Ni-plated steel sheet is provided in which thee occurrence of scratches at the time of forming a battery can is suppressed. Also provided is a method which includes a step where a surface of a steel sheet is plated with Ni in a Ni adhesion amount of 0.3-2 ?m, a step where the Ni-plated steel sheet is heated to 600-800° C. to form an Fe?Ni diffusion layer as an outermost surface layer, and a step where the steel sheet is rolled by temper rolling so as to adjust the Fe?Ni diffusion layer so that the steel sheet has the surface roughness Ra of 0.9-2.0 ?m and the surface roughness Ry of 4.0-15 ?m. A Ni-plated steel sheet which includes an Fe?Ni diffusion layer as an outermost surface layer and in which the diffusion layer has the surface roughness Ra of 0.9-2.0 ?m and the surface roughness Ry of 4.
    Type: Application
    Filed: May 31, 2010
    Publication date: July 5, 2012
    Inventors: Shinichi Takematsu, Eiji Okamatsu, Hideyuki Minagi
  • Publication number: 20080292957
    Abstract: A bakery case-use surface-treated steel sheet excellent in battery performance, a battery case and a battery using it. The battery case is obtained by forming, on the Surface corresponding to a battery case of a inner surface of a steel sheet to be plated a surface-treated steel sheet having a nickel-plated layer as a lower layer and a nickel-phosphorus alloy plated layer or a nickel-cobalt-phosphorus alloy plated layer as an upper layer by a deep drawing method, a DI (drawing and ironing) method or a DTR (drawing thin and redraw) method.
    Type: Application
    Filed: May 14, 2004
    Publication date: November 27, 2008
    Applicant: TOYO KOHAN CO., LTD.
    Inventors: Tatsuo Tomomori, Yoshitaka Honda, Eiji Yamane, Eiji Okamatsu, Hitoshi Ohmura