Patents by Inventor Eisaku Sakurada
Eisaku Sakurada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10329637Abstract: A heat-rolled steel plate has a chemical composition that contains, in mass %, C, Si, Mn, P, S, Al, N and Ti, and that satisfies Formula (1); and a microstructure containing bainite and ferrite. In the interior of the steel plate an average value of pole densities of an orientation group {100}<011> to {223}<110> is 4 or less, and a pole density of a {332}<113> crystal orientation is 4.8 or less. In an outer layer of the steel plate, a pole density of a {110}<001> crystal orientation is 2.5 or more. Furthermore, among Ti carbo-nitrides in the steel plate, the number density of fine Ti carbo-nitrides having a particle diameter of 10 nm or less is 1.0×1017 per cm3 or less, and a bake hardening amount is 15 MPa or more.Type: GrantFiled: April 23, 2015Date of Patent: June 25, 2019Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Tatsuo Yokoi, Eisaku Sakurada, Natsuko Sugiura, Kiyoyuki Fukui
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Publication number: 20190169729Abstract: A hot-dip galvanized steel sheet includes: a predetermined chemical composition; and a steel structure represented by: in terms of area ratio, polygonal ferrite: 10% or less; upper bainite: 20% or less; retained austenite: 5% or less; and martensite: 70% or more, in which: martensite having Fe carbides at a number density of 1×106/mm2 or more is contained by 50% or more, in terms of area ratio, with respect to the entire amount of martensite; and the steel structure has an average effective crystal grain diameter of 5.0 ?m or less.Type: ApplicationFiled: July 15, 2016Publication date: June 6, 2019Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Takafumi YOKOYAMA, Kunio HAYASHI, Masafumi AZUMA, Eisaku SAKURADA, Hiroyuki KAWATA, Genki ABUKAWA
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Patent number: 10226800Abstract: A hot-rolled steel sheet according to the present invention has a chemical composition comprising, in mass %, C: 0.03 to 0.2%, Mn: 0.1 to 3.0%, P: 0.10% or less, S: 0.03% or less, Al+Si: 0.2 to 3.0%, N: more than 0% and equal to or less than 0.01%, O: more than 0% and equal to or less than 0.01%, and the balance: iron and impurities. A microstructure of the hot-rolled steel sheet contains bainite as the main constituent, and contains hard phases constituted by martensite and/or austenite in an amount of, in area fraction, equal to or more than 3% and less than 20% where 60% or more of the hard phase present in a sheet-thickness central portion have an aspect ratio of 3 or more, the hard phases present in the sheet-thickness central portion have a length in a rolling direction of less than 20 ?m, and the sum of X-ray random intensity ratios of <011> orientation and <111> orientation as viewed from the rolling direction is 3.Type: GrantFiled: July 13, 2015Date of Patent: March 12, 2019Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Hiroshi Shuto, Tatsuo Yokoi, Daisuke Maeda, Eisaku Sakurada, Takeshi Toyoda
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Publication number: 20180363122Abstract: [Object] To provide a nitrided plate part that exhibits fatigue strength equivalent to or better than that of a carburized member, and a method for producing the same. [Solution] Provided is a nitrided plate part having predetermined components and structure. Nitrogen average content in a range in which a distance from a sheared end face of the part toward an interior of the nitrided plate part in a sheared end face normal direction is equal to or greater than 0.05 mm and equal to or less than 0.10 mm is equal to or greater than 0.4000% and equal to or less than 1.2000% in mass %, and minimum nitrogen content in a range in which the distance is equal to or greater than 0.015 mm and equal to or less than 0.200 mm is 0.0600% or more. After uncoiling a steel sheet coil, stretch and compressive deformation in a range of equal to or greater than 0.03% and equal to or less than 3.00% in amount of plastic strain are alternately applied to a surface layer of a steel sheet.Type: ApplicationFiled: December 2, 2016Publication date: December 20, 2018Applicants: NIPPON STEEL & SUMITOMO METAL CORPORATION, UNIPRES CORPORATIONInventors: Eisaku SAKURADA, Shinya SAITOH, Yoshinori HYODO, Kazuya MIURA, Michiko WAKATUKI
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Patent number: 10106873Abstract: A hot-rolled steel sheet including, in terms of % by mass, 0.030% to 0.120% of C, 1.20% or less of Si, 1.00% to 3.00% of Mn, 0.01% to 0.70% of Al, 0.05% to 0.20% of Ti, 0.01% to 0.10% of Nb, 0.020% or less of P, 0.010% or less of S, and 0.005% or less of N, and a balance consisting of Fe and impurities, in which 0.106?(C %-Ti %*12/48-Nb %*12/93)?0.012 is satisfied; a pole density of {112}(110) at a position of ¼ plate thickness is 5.7 or less; an aspect ratio (long axis/short axis) of prior austenite grains is 5.3 or less; a density of (Ti, Nb)C precipitates having a size of 20 nm or less is 109 pieces/mm3 or more; a yield ratio YR, which is the ratio of a tensile strength to a yield stress, is 0.80 or more; and a tensile strength is 590 MPa or more.Type: GrantFiled: January 8, 2013Date of Patent: October 23, 2018Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Eisaku Sakurada, Kunio Hayashi, Koichi Sato, Shunji Hiwatashi
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Patent number: 9896737Abstract: A hot-rolled steel sheet consists of, in mass %, C: 0.03-0.2%, Mn: 0.1-3.0%, P: 0.10% or less, S: 0.03% or less, Al+Si: 0.2-3.0%, N: more than 0% to 0.01%, O: more than 0% to 0.01%, and balance: iron and impurities. A microstructure contains ferrite and hard phases of martensite and/or austenite in an amount of, in area fraction, 3% to less than 20%. Hard phases with an aspect ratio of 3 or more account for 60% or more of the hard phases present in a sheet-thickness central portion. A length in a rolling direction of the hard phases is less than 20 ?m. An average aspect ratio of ferrite grains is less than 5. The sum of X-ray random intensity ratios of <011> and <111> orientation from the rolling direction is 3.5 or more, and an X-ray random intensity ratio of <001> orientation from the rolling direction is 1.0 or less.Type: GrantFiled: July 13, 2015Date of Patent: February 20, 2018Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Hiroshi Shuto, Tatsuo Yokoi, Daisuke Maeda, Eisaku Sakurada, Takeshi Toyoda
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Patent number: 9863026Abstract: A dual phase steel sheet including: in mass %, C: 0.01 to 0.1%; Mn: 0.2 to 3%; Al: 0.04 to 1.5%; Ti: 0.015 to 0.2%; P: 0.01% or less; S: 0.005% or less; N: 0.01% or less, in which [Ti]?48/14×[N]?48/32×[S]?0% is satisfied and when Ex.C (%)=[C]?12/48×{[Ti]+48/93×[Nb]?48/14×[N]?48/32×[S]} is set, 0.001?Ex.C (%)/fsd (%)?0.01 is satisfied, and a balance being composed of Fe and impurities, in which at the position of ¼ thickness of a sheet thickness, a microstructure is a dual phase with its main phase composed of polygonal ferrite precipitation-strengthened by carbide of Ti and its second phase composed of 1 to 10% in area fraction (fsd (%)) of low-temperature transformation products dispersed plurally, and an average crystal diameter of the low-temperature transformation product is 3 to 15 ?m and an average value of a distance of closest approach between the low-temperature transformation products is 10 to 20 ?m.Type: GrantFiled: September 26, 2013Date of Patent: January 9, 2018Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Tatsuo Yokoi, Hiroshi Shuto, Eisaku Sakurada, Hiroyuki Okada
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Patent number: 9803266Abstract: Provided is a high-strength hot-rolled steel sheet containing, by mass %, C: 0.050 to 0.200%, Si: 0.01 to 1.5%, Mn: 1.0 to 3.0%, B: 0.0002 to 0.0030%, Ti: 0.03 to 0.20%, P: limited to 0.05% or less, S: limited to 0.005% or less, Al: limited to 0.5% or less, N: limited to 0.009% or less, and one or more of Nb: 0.01 to 0.20%, V: 0.01 to 0.20%, and Mo: 0.01 to 0.20%, with the balance being composed of Fe and inevitable impurities. In the high-strength hot-rolled steel sheet, a ratio of a length of small-angle crystal grain boundaries that are boundaries having a crystal orientation angle of 5° or more but less than 15° to a length of large-angle crystal grain boundaries that are boundaries having a crystal orientation angle of 15° or more is 1:1 to 1:4, an total segregation amount of C and B in the large-angle grain boundaries is 4 to 20 atoms/nm2, tensile strength is 850 MPa or higher, and a hole expansion ratio is 25% or more.Type: GrantFiled: June 24, 2013Date of Patent: October 31, 2017Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Yukiko Kobayashi, Eisaku Sakurada, Kunio Hayashi
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Patent number: 9777353Abstract: A hot-rolled steel sheet for nitriding or a cold-rolled steel sheet for nitriding, in which a dislocation density within 50 ?m in the sheet thickness direction from the surface is not less than 2.0 times nor more than 10.0 times as compared to a dislocation density at the position of ¼ in the sheet thickness direction; and a method of manufacturing the same. The manufacturing method comprises, on a hot-rolled steel sheet or a cold-rolled steel sheet, performing pickling, and then performing skin pass rolling under the condition that a reduction ratio is 0.5 to 5.0% and FIT, defined as a ratio of a line load F (kg/mm) of a rolling mill load divided by a sheet width of the steel sheet and a load T (kg/mm2) per unit area to be applied in the longitudinal direction of the steel sheet, is 8000 or more.Type: GrantFiled: November 19, 2012Date of Patent: October 3, 2017Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Eisaku Sakurada, Shunji Hiwatashi, Kunio Hayashi, Shinichi Suzuki
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Publication number: 20170197235Abstract: A hot-rolled steel sheet according to the present invention has a chemical composition comprising, in mass %, C: 0.03 to 0.2%, Mn: 0.1 to 3.0%, P: 0.10% or less, S: 0.03% or less, Al+Si: 0.2 to 3.0%, N: more than 0% and equal to or less than 0.01%, O: more than 0% and equal to or less than 0.01%, and the balance: iron and impurities. A microstructure of the hot-rolled steel sheet contains bainite as the main constituent, and contains hard phases constituted by martensite and/or austenite in an amount of, in area fraction, equal to or more than 3% and less than 20% where 60% or more of the hard phase present in a sheet-thickness central portion have an aspect ratio of 3 or more, the hard phases present in the sheet-thickness central portion have a length in a rolling direction of less than 20 ?m, and the sum of X-ray random intensity ratios of <011> orientation and <111> orientation as viewed from the rolling direction is 3.Type: ApplicationFiled: July 13, 2015Publication date: July 13, 2017Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Hiroshi SHUTO, Tatsuo YOKOI, Daisuke MAEDA, Eisaku SAKURADA, Takeshi TOYODA
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Publication number: 20170145538Abstract: [Object] To provide a hot-rolled steel sheet having excellent fatigue characteristics and workability in the rolling direction. [Solution] A hot-rolled steel sheet according to the present invention has a chemical composition consisting of, in mass %, C: 0.03 to 0.2%, Mn: 0.1 to 3.0%, P: 0.10% or less, S: 0.03% or less, Al+Si: 0.2 to 3.0%, N: more than 0% and equal to or less than 0.01%, O: more than 0% and equal to or less than 0.01%, and the balance: iron and impurities.Type: ApplicationFiled: July 13, 2015Publication date: May 25, 2017Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Hiroshi SHUTO, Tatsuo YOKOI, Daisuke MAEDA, Eisaku SAKURADA, Takeshi TOYODA
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Publication number: 20170130318Abstract: Provided is a steel sheet for soft-nitriding treatment which has a chemical composition consisting of, in mass %, C: more than or equal to 0.02% and less than 0.07%, Si: less than or equal to 0.10%, Mn: 1.1 to 1.8%, P: less than or equal to 0.05%, S: less than or equal to 0.01%, Al: 0.10 to 0.45%, N: less than or equal to 0.01%, Ti: 0.01 to 0.10%, Nb: 0 to 0.1%, Mo: 0 to 0.1%, V: 0 to 0.1%, Cr: 0 to 0.2%, and the balance: Fe and impurities, satisfies [Mn+Al>1.5], and has a total content of Ti, Nb, Mo, V, and Cr present as precipitates in the steel sheet of less than 0.03% in mass %. The steel sheet for soft-nitriding treatment has a metal structure in which a ferrite area ratio is more than or equal to 80%, and a ferrite dislocation density at a position of 50 ?m from a surface of the steel sheet is 1×1014 to 1×1016 m?2.Type: ApplicationFiled: June 15, 2015Publication date: May 11, 2017Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Shunsuke TANIGUCHI, Eisaku SAKURADA
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Patent number: 9573436Abstract: A torsion beam which is used in a suspension system of an automobile which is provided with a pair of arm members which extend in a front-rear direction of the automobile and are designed to be connected to a chassis of the automobile so as to be able to swing and to have wheels attached rotably to them is disclosed. The torsion beam is formed with a recess which extends in the longitudinal direction whereby that torsion beam has first and second leg parts in a plane vertical to the longitudinal direction and exhibits a substantially V-shaped or substantially U-shaped cross-sectional shape. The torsion beam is provided with connection parts which are provided at the two ends of that torsion beam and are connected to the arm members, a fixed shape part which is provided at a center part in the longitudinal direction of that torsion beam, and asymmetric shape parts which are provided between that fixed shape part and the connection parts.Type: GrantFiled: January 30, 2013Date of Patent: February 21, 2017Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Takeshi Kawachi, Eisaku Sakurada, Takaaki Fukushi
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Publication number: 20170044638Abstract: A heat-rolled steel plate has a chemical composition that contains, in mass %, C, Si, Mn, P, S, Al, N and Ti, and that satisfies Formula (1); and a microstructure containing bainite and ferrite. In the interior of the steel plate an average value of pole densities of an orientation group {100}<011> to {223}<110> is 4 or less, and a pole density of a {332}<113> crystal orientation is 4.8 or less. In an outer layer of the steel plate, a pole density of a {110}<001> crystal orientation is 2.5 or more. Furthermore, among Ti carbo-nitrides in the steel plate, the number density of fine Ti carbo-nitrides having a particle diameter of 10 nm or less is 1.0×1017 per cm3 or less, and a bake hardening amount is 15 MPa or more.Type: ApplicationFiled: April 23, 2015Publication date: February 16, 2017Inventors: Tatsuo YOKOI, Eisaku SAKURADA, Natsuko SUGIURA, Kiyoyuki FUKUI
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Publication number: 20150352922Abstract: A torsion beam which is used in a suspension system of an automobile which is provided with a pair of arm members which extend in a front-rear direction of the automobile and are designed to be connected to a chassis of the automobile so as to be able to swing and to have wheels attached rotably to them is disclosed. The torsion beam is formed with a recess which extends in the longitudinal direction whereby that torsion beam has first and second leg parts in a plane vertical to the longitudinal direction and exhibits a substantially V-shaped or substantially U-shaped cross-sectional shape. The torsion beam is provided with connection parts which are provided at the two ends of that torsion beam and are connected to the arm members, a fixed shape part which is provided at a center part in the longitudinal direction of that torsion beam, and asymmetric shape parts which are provided between that fixed shape part and the connection parts.Type: ApplicationFiled: January 30, 2013Publication date: December 10, 2015Inventors: Takaaki KAWACHI, Eisaku SAKURADA, Takaaki FUKUSHI
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Patent number: 9206940Abstract: A structure including a structural member configured like a frame with four sides is disclosed. A closed cross-section structural member serving as a reinforcing material is provided in a crossing corner of the structural member. The closed cross-section structural member includes two horizontal portions separated from each other in a thickness direction of the structural member and extending in an in-plane direction of the structural member and two vertical portions one of which connects first ends of the two horizontal portions together and the other of which connects second ends of the two horizontal portions together. The closed cross-section structural member includes a first opening formed therein facing an inner-peripheral flat surface of the structural member and a second opening formed therein facing inside of the structural member.Type: GrantFiled: December 5, 2014Date of Patent: December 8, 2015Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Atsushi Seto, Takashi Matsuno, Eisaku Sakurada
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Publication number: 20150203949Abstract: A dual phase steel sheet including: in mass %, C: 0.01 to 0.1%; Mn: 0.2 to 3%; Al: 0.04 to 1.5%; Ti: 0.015 to 0.2%; P: 0.01% or less; S: 0.005% or less; N: 0.01% or less, in which [Ti]?48/14×[N]?48/32×[S]?0% is satisfied and when Ex.C (%)=[C]?12/48×{[Ti]+48/93×[Nb]?48/14×[N]?48/32×[S]} is set, 0.001?Ex.C (%)/fsd (%)?0.01 is satisfied, and a balance being composed of Fe and impurities, in which at the position of ¼ thickness of a sheet thickness, a microstructure is a dual phase with its main phase composed of polygonal ferrite precipitation-strengthened by carbide of Ti and its second phase composed of 1 to 10% in area fraction (fsd (%)) of low-temperature transformation products dispersed plurally, and an average crystal diameter of the low-temperature transformation product is 3 to 15 ?m and an average value of a distance of closest approach between the low-temperature transformation products is 10 to 20 ?m.Type: ApplicationFiled: September 26, 2013Publication date: July 23, 2015Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Tatsuo Yokoi, Hiroshi Shuto, Eisaku Sakurada, Hiroyuki Okada
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Publication number: 20150159244Abstract: Provided is a high-strength hot-rolled steel sheet containing, by mass %, C: 0.050 to 0.200%, Si: 0.01 to 1.5%, Mn: 1.0 to 3.0%, B: 0.0002 to 0.0030%, Ti: 0.03 to 0.20%, P: limited to 0.05% or less, S: limited to 0.005% or less, Al: limited to 0.5% or less, N: limited to 0.009% or less, and one or more of Nb: 0.01 to 0.20%, V: 0.01 to 0.20%, and Mo: 0.01 to 0.20%, with the balance being composed of Fe and inevitable impurities. In the high-strength hot-rolled steel sheet, a ratio of a length of small-angle crystal grain boundaries that are boundaries having a crystal orientation angle of 5° or more but less than 15° to a length of large-angle crystal grain boundaries that are boundaries having a crystal orientation angle of 15° or more is 1:1 to 1:4, an total segregation amount of C and B in the large-angle grain boundaries is 4 to 20 atoms/nm2, tensile strength is 850 MPa or higher, and a hole expansion ratio is 25% or more.Type: ApplicationFiled: June 24, 2013Publication date: June 11, 2015Inventors: Yukiko Kobayashi, Eisaku Sakurada, Kunio Hayashi
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Publication number: 20150152995Abstract: A structure including a structural member configured like a frame with four sides is disclosed. A closed cross-section structural member serving as a reinforcing material is provided in a crossing corner of the structural member. The closed cross-section structural member includes two horizontal portions separated from each other in a thickness direction of the structural member and extending in an in-plane direction of the structural member and two vertical portions one of which connects first ends of the two horizontal portions together and the other of which connects second ends of the two horizontal portions together. The closed cross-section structural member includes a first opening formed therein facing an inner-peripheral flat surface of the structural member and a second opening formed therein facing inside of the structural member.Type: ApplicationFiled: December 5, 2014Publication date: June 4, 2015Inventors: Atsushi Seto, Takashi Matsuno, Eisaku Sakurada
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Patent number: 8955284Abstract: A structure including a structural member configured like a frame with four sides is disclosed. A closed cross-section structural member serving as a reinforcing material is provided in a crossing corner of the structural member. The closed cross-section structural member includes two horizontal portions separated from each other in a thickness direction of the structural member and extending in an in-plane direction of the structural member and two vertical portions one of which connects first ends of the two horizontal portions together and the other of which connects second ends of the two horizontal portions together. The closed cross-section structural member includes a first opening formed therein facing an inner-peripheral flat surface of the structural member and a second opening formed therein facing inside of the structural member.Type: GrantFiled: November 30, 2010Date of Patent: February 17, 2015Assignee: Nippon Steel & Sumitomo Metal CoporationInventors: Atsushi Seto, Takashi Matsuno, Eisaku Sakurada