Abstract: A super-lightweight ceramic foam with a cellular structure effectively reinforced by ceramic short fibers, which has a density of 0.2 g/cm3 or less and a sufficient strength. The ceramic foam is prepared by evenly dispersing ceramic short fibers throughout a nonaqueous solvent through the use of the reactivity of metal alkoxide with the surface of the ceramic short fibers, adding into the nonaqueous solvent an aqueous slurry containing ceramic powder dispersed therein, allowing the evenly dispersed ceramic fibers to move into an aqueous phase separately from a nonaqueous solvent phase so as to obtain an aqueous slurry containing the ceramic fibers evenly dispersed therein, and foaming and firing the aqueous slurry.

Abstract: A silicon carbide-based porous structure material maintaining the shape of a cardboard or sponge-like porous structure, with a great relative surface area, and a process for producing the same, is provided. To this end, a cardboard or sponge-like shaped framework of silicon carbide-based porous structure material is impregnated with a slurry comprising a resin, as a carbon source, and silicon powder, and subjected to reactive sintering in a vacuum or inert atmosphere, or in a nitrogen gas atmosphere, generating silicon carbide. At the same time pores are generated due to volume reduction reaction, thereby allows obtaining a silicon carbide-based porous structure material with a great relative surface area. Furthermore, excess carbon is removed from the fabricated silicon carbide-based porous structure material, and impregnated with a solution which becomes an oxide ceramic coating upon firing, whereby oxidization resistance is excellent and relative surface area is markedly improved.

Abstract: A super-lightweight ceramic foam with a cellular structure effectively reinforced by ceramic short fibers, which has a density of 0.2 g/cm3 or less and a sufficient strength. The ceramic foam is prepared by evenly dispersing ceramic short fibers throughout a nonaqueous solvent through the use of the reactivity of metal alkoxide with the surface of the ceramic short fibers, adding into the nonaqueous solvent an aqueous slurry containing ceramic powder dispersed therein, allowing the evenly dispersed ceramic fibers to move into an aqueous phase separately from a nonaqueous solvent phase so as to obtain an aqueous slurry containing the ceramic fibers evenly dispersed therein, and foaming and firing the aqueous slurry.

Abstract: A production method of a large-size or intricately shaped lightweight ceramic molding having a bulk density of about 0.3 g/cm3 or less and having high heat resistance is accomplished by the following method.