Abstract: Packaging and de-packaging methods using shape memory polymers are disclosed herein. An embodiment of the packaging method involves placing a part adjacent to shape memory polymer in its permanent shape, heating the shape memory polymer to a temperature above its switching temperature, and applying a force to the heated shape memory polymer such that the polymer switches from its permanent shape into a temporary shape. The temporary shape of the shape memory polymer conforms to at least one of i) a shape of the part, or ii) a desired shape for packaging the part. The method further includes cooling the shape memory polymer to a temperature below its switching temperature to set the temporary shape.

Abstract: A storage vessel, such as vessels used in storing high pressure gas is provided. The storage vessel includes a liner having a center portion and a first and second end dome. A first composite layer is disposed circumferentially about the center portion. A second composite layer is disposed about said first composite layer and the first and second end dome. In some embodiments, the second composite layer is formed from a knitted or braided sleeve that is tightened over the liner and first composite layer by pulling the sleeve.

Abstract: A medical cast and methods of using the same are disclosed. The method of making includes providing a shape memory polymer (SMP) in a permanent shape which corresponds to a limb's general shape but has a diameter smaller than the limb's diameter. The SMP is converted from the permanent shape into a primary temporary shape, which has a diameter larger than both a diameter of the permanent shape and a diameter of the limb. The limb is at least partially surrounded with the SMP in its primary temporary shape. The SMP is then heated, which causes the primary temporary shape to i) attempt to revert to the permanent shape, and ii) conform to a secondary temporary shape having a diameter smaller than that of the primary temporary shape and larger than that of the permanent shape. The SMP in the secondary temporary shape conforms to the limb.

Abstract: One method of forming a part includes deforming a shape memory polymer from a permanent shape into a temporary shape, where the permanent shape of the shape memory polymer is a predetermined part shape and the temporary shape is a shape larger than the predetermined part shape. The shape memory polymer in each of the permanent shape and the temporary shape defines a cavity therein. The method further includes introducing a molding material into the cavity of the shape memory polymer, and reverting the shape memory polymer back into its permanent shape. Other methods for forming the part are also disclosed herein.

Abstract: A method includes providing a shape memory polymer in a permanent shape, where the permanent shape is at least part of a predetermined part shape, converting the shape memory polymer from the permanent shape into a temporary shape, where the temporary shape is more open than the permanent shape. The method further includes spraying a material onto at least one surface of the shape memory polymer in its temporary shape and reverting the shape memory polymer, having the material on the at least one surface, back to the permanent shape.

Abstract: A method for making a preform includes creating a pressure differential between an inside and an outside of a perforated shape memory polymer mandrel in its temporary shape. The pressure differential is such that pressure outside the perforated shape memory polymer mandrel is greater than pressure inside the perforated shape memory polymer mandrel. The perforated shape memory polymer mandrel has i) a predetermined preform shape as the temporary shape and ii) a shrunken shape as its permanent shape, wherein the shrunken shape is configured such that it is removable from the predetermined preform shape. The method further includes depositing, as the pressure differential is maintained, at least one material onto a surface of the perforated shape memory polymer mandrel. The at least one material is set in the predetermined preform shape, thereby forming the preform.

Abstract: A method of forming a part with a feature having a die-locked geometry is disclosed herein. A molding tool used in the method includes at least one die having a cavity defined in a surface thereof, and a protrusion formed in the cavity. The method includes disposing a shape memory polymer insert on the protrusion, where the shape memory polymer insert has i) the die-locked geometry as its temporary shape, and ii) a geometry that is removable from the die-locked geometry as its permanent shape. A material is established in the cavity such that at least a portion of the material conforms to the die-locked geometry, thereby forming the part having the feature with the at least one die-locked geometry.

Abstract: A molding method includes inserting a preform having a predetermined part shape into an external mold having the predetermined part shape. The preform has therein a perforated shape memory polymer mandrel in its temporary shape, and a bladder positioned within the perforated shape memory polymer mandrel. The shape memory polymer mandrel has i) the predetermined part shape as the temporary shape and ii) a shrunken shape as its permanent shape, wherein the shrunken shape is configured such that it is removable from the predetermined part shape. The method further includes configuring the bladder such that it substantially blocks perforations of the mandrel in its temporary shape, injecting resin into the external mold between an inner surface of the external mold and an outer surface of the preform such that the resin impregnates the preform, and curing the injected resin, thereby forming a molded part.

Abstract: Compositions including a base resin, a reinforcement and a modifier including a block copolymer for producing vesicles, spherical and/or cylindrical micelles and composites made therefrom.

Abstract: An improved screen tooling for a fiber preforming process, and a durable coating system for such tooling. The coating system comprises a surface layer of a porcelain enamel composition that is generally a borosilicate glass, and preferable contains quartz, borax, boric oxide, potassium nitrate, sodium silicofluoride, and manganese dioxide, and optionally contains titanium dioxide, antimony oxide, cobalt oxide and/or barium oxide. Preferred compositions are dependent in part on the screen tooling material. The invention also encompasses a fiber preforming process that utilizes screen tooling with the coating system.

Abstract: An improved screen tooling for a fiber preforming process, and a durable coating system for such tooling. The coating system comprises a surface layer of a porcelain enamel composition that is generally a borosilicate glass, and preferable contains quartz, borax, boric oxide, potassium nitrate, sodium silicofluoride, and manganese dioxide, and optionally contains titanium dioxide, antimony oxide, cobalt oxide and/or barium oxide. Preferred compositions are dependent in part on the screen tooling material. The invention also encompasses a fiber preforming process that utilizes screen tooling with the coating system.

Abstract: A method for attaching a cosmetic body panel to a composite cargo box without inclusion of a conventional integral lip. The cargo box sidewalls are formed without integral lips. A metallic lip member is bonded to the peripheral top rail at the top of the sidewalls, wherein the lip member is configured so as to mimic the surface contour (geometry) of a conventional integral lip, including the slot, notches and wedge shape thereof for like attaching of a cosmetic body panel thereto.

Abstract: Screen tooling having a durable coating system, and a fiber preforming process employing the tooling. The coating system comprises a surface layer of a porcelain enamel composition that is generally a borosilicate glass, and preferable contains quartz, borax, boric oxide, potassium nitrate, sodium silicofluoride, and manganese dioxide, and optionally contains titanium dioxide, antimony oxide, cobalt oxide and/or barium oxide.

Abstract: An aqueous emulsion of epoxy resin or epoxy resin solution and mineral oil can be formed using a low level of predominantly non-ionic surfactant and an anti-static agent.