Abstract: An injection molding apparatus and method are provided. The method includes a molded cavity coupled to a resin injection apparatus which injects molten resin under pressure with a gas such that the resin foams within the mold cavity. An electrical heater is in contact with a first cavity surface, and a cooling medium cools the mold. The resin may include metallic flakes.

Abstract: A compostable interior panel for use in a vehicle includes an injection molded compostable polymer. A layer is disposed about the compostable polymer and comprises a composting-resistant polymer having a thickness ranging from 10 ?m to 175 ?m. The compostable polymer and the composting-resistant polymer are substantially insoluble in one another when liquid.

Abstract: The present invention discloses a method for dispersing and exfoliating fillers in a thermoplastic polymer by sonicating a mixture of the thermoplastic polymer and the filler. The method of the present invention is particularly useful in dispersing layered silicate clays in thermoplastic polymers. A reinforced composite comprising a filler dispersed in a thermoplastic polymer is also disclosed. In another variation, the method of the invention is incorporated into conventional plastic extruder and injection molding equipment.

Abstract: A washer system which includes a first reservoir containing a freezable washer liquid and having a drain port therein. The drain port is in fluid communication with the freezable washer liquid when the first reservoir is in at least a full state. The washer system also includes a temperature sensor for measuring a critical temperature corresponding to approximately a freezing temperature of the freezable washer liquid, a drain plug sealingly communicating with the drain port, and an electrical control unit in operative communication with the temperature sensor and the drain plug. The electrical control unit controls the drain plug to drain the liquid from the first reservoir in response to the critical temperature.

Abstract: The present invention involves a method of preparing a reinforced polymer providing improved mechanical properties. The method includes providing particles of the layered silicate and a supercritical fluid. The method further includes mixing the layered silicate with a polymer to form a treatable silicate-polymer mixture and contacting the treatable mixture with the supercritical fluid to exfoliate the silicate particles so that the particles disperse within the polymer. The method further includes depressurizing the contacted mixture to exfoliate the layered silicate so that the layers are substantially dispersed within the polymer to define a reinforced polymer.

Abstract: The present invention discloses a method for dispersing and exfoliating fillers in a thermoplastic polymer by sonicating a mixture of the thermoplastic polymer and the filler. The method of the present invention is particularly useful in dispersing layered silicate clays in thermoplastic polymers. A reinforced composite comprising a filler dispersed in a thermoplastic polymer is also disclosed. In another variation, the method of the invention is incorporated into conventional plastic extruder and injection molding equipment.

Abstract: A washer system which includes a first reservoir containing a freezable washer liquid and having a drain port therein. The drain port is in fluid communication with the freezable washer liquid when the first reservoir is in at least a full state. The washer system also includes a temperature sensor for measuring a critical temperature corresponding to approximately a freezing temperature of the freezable washer liquid, a drain plug sealingly communicating with the drain port, and an electrical control unit in operative communication with the temperature sensor and the drain plug. The electrical control unit controls the drain plug to drain the liquid from the first reservoir in response to the critical temperature.

Abstract: The present invention involves a system and method of delaminating a layered silicate to provide improved mechanical properties to select materials such as polymers. The method includes providing particles of the layered silicate and a supercritical fluid. The method further includes contacting the layered silicate particles with the supercritical fluid to define contacted layered silicate particles and catastrophically depressurizing the contacted layered silicate particles to exfoliate the layered particles so that the layered particles are substantially dispersed, defining treated silicate particles.

Abstract: The present invention involves a method of preparing a reinforced polymer providing improved mechanical properties. The method includes providing particles of the layered silicate and a supercritical fluid. The method further includes mixing the layered silicate with a polymer to form a treatable silicate-polymer mixture and contacting the treatable mixture with the supercritical fluid to exfoliate the silicate particles so that the particles disperse within the polymer. The method further includes depressurizing the contacted mixture to exfoliate the layered silicate so that the layers are substantially dispersed within the polymer to define a reinforced polymer.