Patents by Inventor Ellis Cha

Ellis Cha has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11289116
    Abstract: A PMR, TAMR or MAMR (Perpendicular Magnetic Recording, Thermally Assisted Magnetic Recording or Microwave Assisted Magnetic Recording) slider-mounted read/write head produces less heat during operation by using magnetic read shields in which are embedded a patterned layer of thermally absorbing material. At least one shield includes a heating coil which is used to adjust the fly-height of the slider by creating a thermal protrusion at the slider ABS. When additional sources of energy, such as laser heating, microwave heating or the write coil itself, are applied to the recording medium, the shields can overheat, adversely affecting their performance. The patterned layer of heat absorbing material reduces the flow of heat from the thermal heating coil to the air bearing surface (ABS) thus cooling the region around the write head while not adversely affecting the shape of the thermal protrusion.
    Type: Grant
    Filed: November 20, 2020
    Date of Patent: March 29, 2022
    Assignee: Headway Technologies, Inc.
    Inventors: Kowang Liu, Yuhui Tang, Siu Yin Ngan, Qinghua Zeng, Ellis Cha
  • Patent number: 11232812
    Abstract: A slider-mounted read/write transducer for a hard disk drive (HDD) has a topology that mitigates attraction and accumulation of lubricant and hydrocarbons during the HDD operation. The slider topology may include a pattern of cavities and channels symmetrically disposed about a central longitudinal axis. The slider may also have a transverse channel extending perpendicularly inward from an opening in each side edge of the slider to intersect a channel that extends longitudinally along a middle axis towards a leading-edge pad in which a read/write transducer is embedded. The ends of the transverse channel open into an air-carrying groove extending vertically upward in the side of the slider in which a side flow blocker (SFB) restricts the air flow into the channel portion.
    Type: Grant
    Filed: February 18, 2021
    Date of Patent: January 25, 2022
    Assignees: SAE Magnetics (H.K.) Ltd., Headway Technologies, Inc.
    Inventors: Guoqiang Zheng, Ellis Cha
  • Patent number: 11211084
    Abstract: A Perpendicular Magnetic Recording (PMR) head is configured for use in Thermally Assisted Magnetic Recording (TAMR). Two or three contiguous write shields, of various widths and thicknesses, formed on a leading edge side of the write gap (WG), main pole (MP) and near-field transducer (NFT), protect the head during write touchdowns (TD) and signal the approach of such a touchdown. Moreover during a write touchdown the contact with the head is restricted to the large write shields, producing a large touchdown area (TDA) and insuring the lifetime of the head.
    Type: Grant
    Filed: October 16, 2020
    Date of Patent: December 28, 2021
    Assignees: SAE Magnetics (H.K.) Ltd., Headway Technologies, Inc.
    Inventors: Qinghua Zeng, Siu Yin Ngan, Ellis Cha, Kowang Liu
  • Patent number: 11114121
    Abstract: A slider design for a hard disk drive (HDD) features a shallow cavity adjacent to a leading edge that has patterns of sub-cavities of various shapes etched into its base to reduce its original surface area. The presence of these patterns of sub-cavities significantly reduces the probability that the slider will capture particles on the surface of a rotating disk and thereby reduces the corresponding probability of surface scratches that such captured particles inevitably produce.
    Type: Grant
    Filed: October 19, 2020
    Date of Patent: September 7, 2021
    Assignees: SAE Magnetics (H.K.) Ltd., Headway Technologies, Inc.
    Inventors: Ben Ng Kwun Pan, Ellis Cha
  • Publication number: 20210035603
    Abstract: A slider design for a hard disk drive (HDD) features a shallow cavity adjacent to a leading edge that has patterns of sub-cavities of various shapes etched into its base to reduce its original surface area. The presence of these patterns of sub-cavities significantly reduces the probability that the slider will capture particles on the surface of a rotating disk and thereby reduces the corresponding probability of surface scratches that such captured particles inevitably produce.
    Type: Application
    Filed: October 19, 2020
    Publication date: February 4, 2021
    Inventors: Ben Ng Kwun Pan, Ellis Cha
  • Patent number: 10839843
    Abstract: A method of operating an HDD having a slider-mounted read/write head that is configured for dynamic fly-height operation (DFH) and includes at least one head-disk interference sensor (HDIs). By operating the DFH to lower the head and subjecting the HDIs signal to a power-law enhancement, a consistent and accurate determination of the touchdown power (TDP) can be obtained. Combining absolute TDP determination with a method for measuring relative changes of FH, an absolute determination of FH can be determined.
    Type: Grant
    Filed: August 30, 2019
    Date of Patent: November 17, 2020
    Assignees: SAE Magnetics (H.K.) Ltd., Headway Technologies, Inc.
    Inventors: Qinghua Zeng, Soramany Ka, Ellis Cha
  • Patent number: 10811046
    Abstract: A slider design for a hard disk drive (HDD) features a shallow cavity adjacent to a leading edge that has patterns of sub-cavities of various shapes etched into its base to reduce its original surface area. The presence of these patterns of sub-cavities significantly reduces the probability that the slider will capture particles on the surface of a rotating disk and thereby reduces the corresponding probability of surface scratches that such captured particles inevitably produce.
    Type: Grant
    Filed: July 12, 2018
    Date of Patent: October 20, 2020
    Assignees: SAE Magnetics (H.K.) Ltd., Headway Technologies, Inc.
    Inventors: Ben Ng Kwun Pan, Ellis Cha
  • Patent number: 10679653
    Abstract: A method of operating a HDD having a read/write head configured for Perpendicular Magnetic Recording (PMR) and configured for use in Thermally Assisted Magnetic Recording (TAMR). By using selected settings of a power ratio (PR) value to ensure that accurate fly height (FH) measurements of head-disk interference (HDI) can be taken during write touchdowns (TDs), head damage can be eliminated during HDI events. Under normal operating conditions the PMR head develops a sharp protrusion due to heating from the TAMR apparatus as well as the write current and read and write heaters. The sharp protrusion is prone to striking the disk surface, instead of the shields doing so. The shields would be more capable of absorbing the HDI, which would allow the HDI sensors (HDIs) to provide a more sensitive reading of the HDI which would prevent head wear caused by the sharp protrusion.
    Type: Grant
    Filed: March 8, 2019
    Date of Patent: June 9, 2020
    Assignees: SAE Magnetics (H.K.) Ltd., Headway Technologies, Inc.
    Inventors: Qinghua Zeng, Siu Yin Ngan, Soramany Ka, Ellis Cha
  • Patent number: 10629233
    Abstract: A PMR read/write head configured for thermally assisted recording (TAMR) includes thermally active bumper pads formed to each side of a write element to provide enhanced touchdown (TD) protection to the write head element where it emerges adjacent to the plasmon near-field spot produced by the TAMR apparatus. The bumper pads are disposed about the write head and absorb heat energy generated by active heating elements, the write current and the energy generated by the TAMR apparatus. Absorption of this energy causes the bumper pads to expand and protrude outward from the slider ABS to protect the read/write head from both intentional and unanticipated touchdown events. The PMR read/write head is then mounted on a slider and the assembly is incorporated into a hard disk drive (HDD).
    Type: Grant
    Filed: March 8, 2019
    Date of Patent: April 21, 2020
    Assignees: SAE Magnetics (H.K.) Ltd., Headway Technologies, Inc.
    Inventors: Siu Yin Ngan, Qinghua Zeng, Ellis Cha, Kowang Liu, Xuhui Jin
  • Publication number: 20200020355
    Abstract: A slider design for a hard disk drive (HDD) features a shallow cavity adjacent to a leading edge that has patterns of sub-cavities of various shapes etched into its base to reduce its original surface area. The presence of these patterns of sub-cavities significantly reduces the probability that the slider will capture particles on the surface of a rotating disk and thereby reduces the corresponding probability of surface scratches that such captured particles inevitably produce.
    Type: Application
    Filed: July 12, 2018
    Publication date: January 16, 2020
    Inventors: Ben Ng Kwun Pan, Ellis Cha
  • Patent number: 10360935
    Abstract: A dual perpendicular magnetic recording writer is disclosed wherein first and second dynamic fly height (DFH) heaters WDFH1 and WDFH2, are formed in first and second writers, respectively, on a slider in a head gimbal assembly. In one embodiment, WDFH1 and WDFH2 have front sides that are recessed behind first and second back gap connections (BGC), respectively, and join together at their respective backsides behind the interconnect which connects a bucking coil and driving coil each symmetrically disposed about a center plane separating the two writers. In another embodiment with a separate bucking coil in each writer, WDFH1 and WDFH2 are formed behind separate interconnects. Magnetic spacing loss is reduced compared with a single DFH heater spread across both writers. Close point at touchdown in a cross-track direction and the size of the touchdown area are controlled by applying a WDFH1:WDFH2 power ratio from 100:0 to 0:100.
    Type: Grant
    Filed: May 22, 2018
    Date of Patent: July 23, 2019
    Assignee: Headway Technologies, Inc.
    Inventors: Kowang Liu, Siu Yin Ngan, Qing Hua Zeng, Ellis Cha
  • Patent number: 9940960
    Abstract: A slider design for a hard disk drive (HDD) features an air-bearing surface (ABS) topography with arrays of micro-dots formed on bases of a multiplicity of cavities at different depths. The design eliminates the accumulation of hydrocarbons (e.g., spindle oil and disk lubricant) deposits in regions of air stagnation within the cavities where backflows and foreflows of air meet and cancel during HDD operation. The micro-dots are small raised regions of various shapes having sizes and spacings in the range between 2 and 100 microns and, in a preferred embodiment, heights of 0.15 microns above the cavity bases.
    Type: Grant
    Filed: May 24, 2016
    Date of Patent: April 10, 2018
    Assignees: SAE Magnetics (HK) Ltd., Headway Technologies, Inc.
    Inventors: Ellis Cha, Sindy Yeung, Penny Wan Ting Looi, Ben Kwun Pan Ng
  • Patent number: 9892746
    Abstract: A slider design for a hard disk drive (HDD) features an air-bearing surface (ABS) topography with soft bumper pads (SBP) formed proximally to corners of the leading edge and the trailing edge. The bumper pads are formed by a process that combines the use of a first photomask for subtractive etching of the ABS to form pedestals, followed by additive depositions onto the pedestals using a second lift-off photomask. The additive process deposits sequences of Si layers and diamond-like carbon (DLC) layers to produce a soft bumper pad that is energy absorbing and heat conducting, thereby protecting the recording media from surface damage and thermal erasures.
    Type: Grant
    Filed: February 14, 2017
    Date of Patent: February 13, 2018
    Assignees: SAE Magnetics H.K. Ltd., Headway Technologies, Inc.
    Inventors: Guoqiang Zheng, Ellis Cha, Zhijun Liu, Qinghua Zeng
  • Publication number: 20170345452
    Abstract: A slider design for a hard disk drive (HDD) features an air-bearing surface (ABS) topography with arrays of micro-dots formed on bases of a multiplicity of cavities at different depths. The design eliminates the accumulation of hydrocarbons (e.g., spindle oil and disk lubricant) deposits in regions of air stagnation within the cavities where backflows and foreflows of air meet and cancel during HDD operation. The micro-dots are small raised regions of various shapes having sizes and spacings in the range between 2 and 100 microns and, in a preferred embodiment, heights of 0.15 microns above the cavity bases.
    Type: Application
    Filed: May 24, 2016
    Publication date: November 30, 2017
    Inventors: Ellis Cha, Sindy Yeung, Penny Wan Ting Looi, Ben Kwun Pan Ng
  • Patent number: 9251829
    Abstract: Dynamic fly height (DFH) controlled read/write heads using multiple heaters have their heater powers set within a range of ratios that allows minimum clearances to be set between the read-gap and the write-gap and the surface of a disk, thereby providing improved touch-down detection. Determining the correct range of power ratios requires varying the ratio to create an adjustable protrusion profile for the read and write elements in the head and measuring values of the ratio and corresponding values of read gap and write gap clearances that create points of minimum clearance. By adjusting the ratio of power supplied to the heaters, different protrusion profiles can be produced, clearance control for sigma reduction can be obtained and read/write readiness and operation consistency and reliability can be improved.
    Type: Grant
    Filed: October 17, 2011
    Date of Patent: February 2, 2016
    Assignees: SAE Magnetics (HK) Ltd., Headway Technologies, Inc.
    Inventors: Siu Yin Ngan, Qinghua Zeng, Ellis Cha
  • Patent number: 8976481
    Abstract: Methods are provided for determining the heater power level of a dynamic flying height (DFH) type write head at which a touch down (TD) occurs. Each method makes use of the DC component of a head-disk interference (HDI) sensor and the determination of the TD heater energy is deduced from certain characteristics of the function relating heater power to HDI DC signal strength. Characteristics that provide reliable indication of a TD include points of minimum slope, structure of the slope's slope and the properties of a linear fit to the slope if the slope does not converge to a consistent value. It is found that the use of all methods in combination allow a reliable TD determination under virtually all conditions.
    Type: Grant
    Filed: February 18, 2014
    Date of Patent: March 10, 2015
    Assignees: SAE Magnetics (HK) Ltd., Headway Technologies, Inc.
    Inventors: Qinghua Zeng, Ellis Cha, Soramany Ka
  • Patent number: 8867172
    Abstract: A DFH (Dynamic Flying Height) type slider ABS design has significantly improved DFH efficiency and back-off efficiency as well as uniform touchdown detectability. This is the result of decoupling the local pressure variations at the read/write head that result from skew angle variations across a disk, from local stiffness due to ABS protrusion caused by heater activation. The decoupling, which allows the heater activation stiffness to be carefully tuned, is a result of the effects of airflow channeled by a wide down-track channel onto a narrow down-track channel formed in an extended finger of the central pad of the slider. Airflow impinges on the finger channel in a manner that eliminates variations in air pressure at the central pad due to variations in skew angle.
    Type: Grant
    Filed: July 31, 2012
    Date of Patent: October 21, 2014
    Assignees: SAE Magnetics (HK) Ltd., Headway Technologies, Inc.
    Inventors: Guoqiang Zheng, Wan Ting Looi, Kwun Pan Ng, Ellis Cha
  • Patent number: 8767339
    Abstract: A method to compensate for spacing variations between a dynamic fly height (DFH) controlled read/write head and a rotating disk surface. Using a HDI sensor or equivalent indicator of touchdowns, a power profile is calculated for an arbitrary track on a disk. The profile tracks disk topography by recording touchdown power at each of a series of sectors into which the track is subdivided. The resulting power profile, smoothed and expressed as a function of sector position, substitutes for the usual constant TD power setting that provides only an uncompensated range of spacing variations. A fixed back-off spacing power is added to the power profile enabling the head to fly over the track at a constant spacing. The power profile can be calculated to account for various temperature and pressure conditions.
    Type: Grant
    Filed: March 20, 2012
    Date of Patent: July 1, 2014
    Assignee: SAE Magnetics (HK) Ltd.
    Inventors: Qinghua Zeng, Ellis Cha
  • Patent number: 8717702
    Abstract: A method for determining the surface distortions of a disk in a spin-stand or single or multiple disk hard disk drive (HDD) utilizing a DFH type write head. A stepwise power curve is supplied to the DFH head, the head is flown over a chosen track on the disk, and the high frequency signal from a HDI sensor is analyzed in order to determine the step of an initial touchdown power and the step of a complete touchdown power as a function of individual sectors in a sector subdivision along a chosen track. The HDI sensor signal is averaged within each step of the power curve between these two steps and a Ratio variable, Ratio=(Max. amplitude)/(RMS amplitude) is calculated for each step and is averaged over each rotation of the disk during the step.
    Type: Grant
    Filed: March 20, 2012
    Date of Patent: May 6, 2014
    Assignees: SAE Magnetics (HK) Lid., Headway Technologies, Inc.
    Inventors: Qinghua Zeng, Ellis Cha, Soramany Ka
  • Publication number: 20140036384
    Abstract: A DFH (Dynamic Flying Height) type slider ABS design has significantly improved DFH efficiency and back-off efficiency as well as uniform touchdown detectability. This is the result of decoupling the local pressure variations at the read/write head that result from skew angle variations across a disk, from local stiffness due to ABS protrusion caused by heater activation. The decoupling, which allows the heater activation stiffness to be carefully tuned, is a result of the effects of airflow channeled by a wide down-track channel onto a narrow down-track channel formed in an extended finger of the central pad of the slider. Airflow impinges on the finger channel in a manner that eliminates variations in air pressure at the central pad due to variations in skew angle.
    Type: Application
    Filed: July 31, 2012
    Publication date: February 6, 2014
    Applicants: HEADWAY TECHNOLOGIES, INC., SAE MAGNETICS (H.K.) LTD.
    Inventors: Guoqiang Zheng, Wan Ting Looi, Kwun Pan Ng, Ellis Cha