Abstract: The present invention relates to a system and process carried out after a process of separating fragments of steel from pieces of ore that come out of a semi-autogenous grinder for grinding ores, and which consists of a system formed by one or more instruments for capturing images, each one being sensitive to light of different wavelengths, which point to the surface of an element for receiving the steel fragments or a channel that receives the steel balls and the fragments thereof from the separation process, through which the steel balls and fragments thereof move when they are discharged from this process, with the possibility of directing each image sensor such that it is not parallel to the others. By digitally processing the images obtained with the one or more sensors, the dimensions and morphology of the balls and ball fragments discharged from the separation process can be determined.

Abstract: A direct visual monitoring system for sensing the interior of a rotary mineral mill which comprises a monitoring unit, a main control unit and an operation and management unit wherein the monitoring unit is located inside a feed hopper and adjusted according to the physical characteristics of said feed hopper and in accordance with the dimensions of the mill, so as to allow for a direct view of the interior of the mill. The operating method comprises arranging inside a monitoring unit, a container of sensors for sensing the inner temperature thereof; determining the acceleration on the vertical axis, on the horizontal lateral axis and on the front horizontal axis, according to the time; obtaining two-dimensional images of the geometric conditions of the interior of the mill; obtaining two-dimensional thermal images of the interior of the mill and executing a detection of distance in one or more planes.

Abstract: A direct visual monitoring system for sensing the interior of a rotary mineral mill which comprises a monitoring unit, a main control unit and an operation and management unit wherein the monitoring unit is located inside a feed hopper and adjusted according to the physical characteristics of said feed hopper and in accordance with the dimensions of the mill, so as to allow for a direct view of the interior of the mill. The operating method comprises arranging inside a monitoring unit, a container of sensors for sensing the inner temperature thereof; determining the acceleration on the vertical axis, on the horizontal lateral axis and on the front horizontal axis, according to the time; obtaining two-dimensional images of the geometric conditions of the interior of the mill; obtaining two-dimensional thermal images of the interior of the mill and executing a detection of distance in one or more planes.

Abstract: A system and method of directly, dynamically and on-line measuring different parameters related to the volume dynamically occupied by the internal load of rotating mills when in operation; specifically, an on-line measurement of the total dynamic volumetric load filling, dynamic volumetric ball load, dynamic volumetric mineral filling and of the apparent density of the internal load of the mill. The present invention comprises a series of wireless acoustic sensors attached to the mill's outer body, a receiving and/or conditioning unit located near the mill, a processing unit and a communication unit.

Abstract: A system and method of directly, dynamically and on-line measuring different parameters related to the volume dynamically occupied by the internal load of rotating mills when in operation; specifically, an on-line measurement of the total dynamic volumetric load filling, dynamic volumetric ball load, dynamic volumetric mineral filling and of the apparent density of the internal load of the mill. The present invention comprises a series of wireless acoustic sensors attached to the mill's outer body, a receiving and/or conditioning unit located near the mill, a processing unit and a communication unit.