Abstract: A production system includes at least one production component having a production cycle which is interruptible by a detected production failure, at least one detector configured to monitor an output of the at least one production component, the detector configured to detect a production failure and to generate a signal indicative of the production failure, and a control unit. The control unit is configured to, in response to the signal from the detector, cause the respective production component to reject production material for a first predetermined duration of time, and in response to the expiration of the first predetermined duration of time, to slow down production for at least a second predetermined duration of time. The control unit can further return the production system to a normal production state in response to receiving a restart signal before the expiration of the first or second predetermined duration of time.

Abstract: A production system includes at least one production component having a production cycle which is interruptible by a detected production failure, at least one detector configured to monitor an output of the at least one production component, the detector configured to detect a production failure and to generate a signal indicative of the production failure, and a control unit. The control unit is configured to, in response to the signal from the detector, cause the respective production component to reject production material for a first predetermined duration of time, and in response to the expiration of the first predetermined duration of time, to slow down production for at least a second predetermined duration of time. The control unit can further return the production system to a normal production state in response to receiving a restart signal before the expiration of the first or second predetermined duration of time.

Abstract: The present invention provides a method and system for automatically purging a production system. A system and method for automatically purging a manufacturing and production system includes a production device configured to purge production material during a purging period, and a control system configured to determine a quantity of production material to be purged based upon historical data corresponding to operating conditions relevant to production, wherein the control system compares current production operating conditions to the historical data to determine a purging period and to determine when production should resume. The production system and method can further include at least one sensor configured to determine at least one of whether impurities and degradations exist in the purged production material and operating conditions of the production system.