Abstract: A method for expelling air out of mailpieces includes the steps of creating a stack of the mailpieces; cutting in at least some of the mailpieces; jogging the stack of mailpieces; and subjecting the stack of mailpieces to at least one compression/decompression cycle during the jogging step thereby expelling air out of the at least some of the mailpieces through their corresponding openings. A jogger system incorporates the structure for accomplishing the method.

Abstract: A separator includes a housing, a feeder mounted in the housing for feeding documents along a feed path and a retard mechanism mounted in the housing along the feed path and opposite to the feeder. The retard mechanism includes a body and a pad attached to the body. The body is mounted at first and second pivot points such that the body and pad can rotate around the first and second pivot points.

Abstract: The present invention provides an aligner apparatus which bottom edge aligns documents and separates documents and provides adequate gap between documents for subsequent processing. The an aligner apparatus includes first and second guide walls, forming an alley along the document feed path in which the documents are relieved of interdocument forces allowing bottom edge alignment of the documents with the document feed path. A trap assembly including first and second trap levers is lever mounted along the document feed path on a side of the guide wall and when actuated, cause opposing forces on one-another in order to grab the documents as they move along the feed path in the aligner apparatus so as to control the gap between the documents. It apparatus further provides an adequate gap between documents while reducing noise. Each trap lever has a head portion, which is fitted with a resilient pad, which is attached to the trap arm in a manner that forms a gap between the head and the pad.

Abstract: The present invention is directed to an apparatus and method for separating an entire collation of individual sheets from a supply stack for downstream processing. The apparatus generally includes a supply stack tray for containing the supply stack while the collations in the supply stack are being separated; a separator device positioned adjacent to the supply stack tray for separating a corner of each sheet of the collation from the supply stack; a deflector positioned adjacent to an edge of the collation for deflecting the collation from the supply stack after the collation has been separated by the separator; and a gripper device positioned in a plane proximate to the first sheet in the collation for gripping the entire collation after the collation has been deflected from the supply stack and for moving the entire collation downstream for processing.

Abstract: The present invention is directed to an apparatus and method for separating an entire collation of individual sheets from a supply stack for downstream processing. The apparatus generally includes a supply stack tray for containing the supply stack while the collations in the supply stack are being separated; a separator device positioned adjacent to the supply stack tray for separating a corner of each sheet of the collation from the supply stack; a deflector positioned adjacent to an edge of the collation for deflecting the collation from the supply stack after the collation has been separated by the separator; and a gripper device positioned in a plane proximate to the first sheet in the collation for gripping the entire collation after the collation has been deflected from the supply stack and for moving the entire collation downstream for processing.

Abstract: The present invention provides an aligner apparatus which bottom edge aligns documents and separates documents and provides adequate gap between documents for subsequent processing. The an aligner apparatus includes first and second guide walls, forming an alley along the document feed path in which the documents are relieved of interdocument forces allowing bottom edge alignment of the documents with the document feed path. A trap assembly including first and second trap levers is lever mounted along the document feed path on a side of the guide wall and when actuated, cause opposing forces on one-another in order to grab the documents as they move along the feed path in the aligner apparatus so as to control the gap between the documents. It apparatus further provides an adequate gap between documents while reducing noise. Each trap lever has a head portion which is fitted with a resilient pad which is attached to the trap arm in a manner that forms a gap between the head and the pad.

Abstract: The present invention describes a double belt transport system for moving a mailpiece into a printing area of a digital printer. The transport system includes an upper belt and a lower belt. The upper belt has a straight section to form a nip with the lower belt to ingest the mailpiece. The straight section also defines a registration plane to register the upper surface of the mailpiece with respect to the print head of the printer. In order to make sure the registration is consistent regardless of the thickness of the mailpiece, an up-lifting mechanism is used to push the bottom of the mailpiece in an upward direction against a shield plate, which is positioned substantially on the registration plane. A velocity measurement device, such as an optical encoder, is used to measure the moving speed of the belts so that the printing speed of the digital printer matches the moving speed of the mailpiece in the print area.

Abstract: The present invention is directed to an apparatus and method for separating an entire collation of individual sheets from a supply stack for downstream processing. The apparatus generally includes a supply stack tray for containing the supply stack while the collations in the supply stack are being separated; a separator device positioned adjacent to the supply stack tray for separating a corner of each sheet of the collation from the supply stack; a deflector positioned adjacent to an edge of the collation for deflecting the collation from the supply stack after the collation has been separated by the separator; and a gripper device positioned in a plane proximate to the first sheet in the collation for gripping the entire collation after the collation has been deflected from the supply stack and for moving the entire collation downstream for processing.

Abstract: In a device for processing documents being transported therethrough along a document feed path, an aligner apparatus comprising: first and second guide walls, each guide wall positioned parallel to the document feed path and facing the other guide wall forming an alley along the document feed path in which the documents are relieved of interdocument forces allowing bottom edge alignment of the documents with the document feed path, the guide walls forming a plurality of openings, each opening in the first guide wall being in alignment with an opening in the second guide wall; and a trap assembly comprising first and second trap levers, each trap lever mounted along the document feed path on a side of the guide wall opposite the document feed path, each trap lever received by one of the plurality of openings in the guide walls and each trap lever opposing the other trap lever and positioned to, when actuated, cause opposing forces on one-another in order to grab the documents as they move along the feed path i

Abstract: In a device for processing documents being transported therethrough along a document feed path, an aligner apparatus comprising: first and second guide walls, each guide wall positioned parallel to the document feed path and facing the other guide wall forming an alley along the document feed path in which the documents are relieved of interdocument forces allowing bottom edge alignment of the documents with the document feed path, the guide walls forming a plurality of openings, each opening in the first guide wall being in alignment with an opening in the second guide wall; and a trap assembly comprising first and second trap levers, each trap lever mounted along the document feed path on a side of the guide wall opposite the document feed path, each trap lever received by one of the plurality of openings in the guide walls and each trap lever opposing the other trap lever and positioned to, when actuated, cause opposing forces on one-another in order to grab the documents as they move along the feed path i

Abstract: The present invention provides an aligner apparatus which bottom edge aligns documents and separates documents and provides adequate gap between documents for subsequent processing. The an aligner apparatus includes first and second guide walls, forming an alley along the document feed path in which the documents are relieved of interdocument forces allowing bottom edge alignment of the documents with the document feed path. A trap assembly including first and second trap levers is lever mounted along the document feed path on a side of the guide wall and when actuated, cause opposing forces on one-another in order to grab the documents as they move along the feed path in the aligner apparatus so as to control the gap between the documents. It apparatus further provides an adequate gap between documents while reducing noise. Each trap lever has a head portion which is fitted with a resilient pad which is attached to the trap arm in a manner that forms a gap between the head and the pad.

Abstract: The present invention is directed to, in a general aspect, a nudger for a mixed mail feeder and, in particular, to an apparatus and method of providing and detecting proper position in a stack of mixed mail. The apparatus, generally, comprises a nudger arm for detecting proper positioning of the mailpiece and a lean detection arm for detecting proper lean of the mailpiece with respect to the nudger. The method comprises generally, a determination that when the lean detection arm and the nudger arm are in a position indicating that the lead mailpiece is in the proper position, the stack of mixed mail is decelerated and fed to, for example, a separator, for further processing. The deceleration is performed at a slow rate and provides for a predetermined amount of over travel by the stack of mixed mail. This ensures proper contact of the lead mailpiece with the nudger rollers for feeding the mailpieces for further processing.

Abstract: A two-stage document singulating apparatus includes first and second singulators disposed along a document feed path. The first singulator acts to separate individual documents from a stack which are subject to a stack advance mechanism force. The second singulator separates multifeeds that pass through the first singulator and which are no longer subject to the stack advance mechanism force.

Abstract: A method and apparatus for controlling an insertion device includes the steps of providing sensors for providing respective signals in accordance with selected events associated with the operations and providing a plurality of motor profiles for operation of motors associated with the operations. Respective motors associated with respective operations of the apparatus are driven in correspondence with selected ones of said plurality of motor profiles for controlling driving of said motors in response to receiving the event signals from the sensors and other modules of the control program. In the event of out of tolerance conditions the envelope can be diverted and another substituted without having to shut down and restart the system at a known place.

Abstract: A nudger including apparatus for applying a feed force to a lead mailpiece of the stack of mixed mail to feed the lead mailpiece of the stack along a mailpiece feed path, the applying apparatus being moveable between first and second positions; structure for biasing the applying apparatus against a face of the lead mailpiece thereby generating a stack force against a stack of mixed mail; and a stack advance mechanism for moving the stack of mixed mail so that the face of the lead mailpiece contacts the applying apparatus; wherein at times when the applying apparatus is in the first position the stack advance mechanism moves the stack of mixed mail in the direction of the applying apparatus causing the applying apparatus to move from the first position to the second position against the biasing structure such that the stack force increases causing a corresponding increase in the feed force; and further wherein at times when the applying apparatus is in the second position the stack advance mechanism stops movi

Abstract: A device that opens the flap of an envelope before the envelope is separated from the envelope supply/stack hopper. A vacuum/suction device is used to pull the envelope flap below a stripping surface before the envelope is fed out of the supply/stack hopper. Thus, the envelope flap will be completely opened as each envelope is individually separated and fed out of the hopper.

Abstract: Apparatus for turning and aligning flat articles. The apparatus includes: a first conveyor for transporting flat articles horizontally from an upstream to a downstream position; a second conveyor oriented at an angle to the first conveyor, the second conveyor having an upstream and a downstream end, wherein the upstream end of the second conveyor is situated adjacent the downstream end of the first conveyor, and second conveyor is situated to receive the flat articles from the first conveyor; a pivoting device located on one side of the second conveyor for engaging a side of the flat articles; and a third conveyor having an upstream end located adjacent the downstream end of the second conveyor, the third conveyor having a flat deck, an angled roller extending just above the flat deck, a registration wall on one side of the flat deck, and a normal force sphere mounted above the angled roller, wherein the angled roller and the sphere drive the flat articles downstream and against the registration wall.

Abstract: Apparatus and method for variable opening of an envelope is disclosed. The apparatus includes a device for supporting the front panel and flap of an envelope in a plane, and a vacuum bar assembly situated above the supporting device, the assembly having a vacuum cup for gripping the back panel of the envelope. The apparatus includes a device for moving the vacuum cup downward to grip the envelope back panel and to move the cup upward a predetermined distance whereby the back panel is separated from the front panel to thereby open the envelope a predetermined amount. The apparatus also includes a measuring system for measuring the thickness of successive collations, and means responsive to the measuring system for controlling the amount of movement of the vacuum cups so that the predetermined amount of movement thereof varies from envelope to envelope to open each successive envelope only the amount required to accept the collation intended for that envelope.

Abstract: An inserting system for inserting documents into an envelope. The system comprises: an inserting chassis; a device to convey documents from an upstream location on the chassis to a downstream location on the chassis; an insertion station for inserting the documents into a waiting envelope; a feeder located adjacent the inserter chassis for feeding documents to the conveying device, the feeder having a hopper for storing the documents; a forms unwinder located adjacent the feeder, the unwinder having a pivotable support arm; a roll of shingled documents mounted on the support arm; a device for unwinding the roll and separating each succeeding document seriatim; and a device for feeding the separated documents into the feeder hopper. In an alternative embodiment of the instant invention, the foregoing elements of the invention are the same except that the unwinder is used to store and unwind envelopes.

Abstract: Apparatus for transporting a web of paper having tractor holes along only one margin thereof.