Abstract: A selective deposition-based additive manufacturing system capable of building a three-dimensional (3D) part utilizing a semi-crystalline polymeric material includes at least one electrostatographic engine configured to develop one or more layers of particles of semi-crystalline polymeric material corresponding to one or more slices of a 3D model of a 3D part. The system includes a transfer medium configured to receive the one or more layers of particles of the semi-crystalline polymeric material on a front side from the at least one electrostatographic engine and to move the one or more layers away from the electrostatographic engine and a platen configured to carry the 3D part or support being printed. The system includes a gantry coupled to the platen and configured to move the platen into registration with the one or more layers, and a heater configured to heat a top surface of the 3D part being printed to a transfuse temperature.

Abstract: An additive manufacturing system for printing a three-dimensional part includes a build roller that rotates while receiving part material such that layers of part material are formed on a cylindrical base of the build roller in a cylindrical scroll to form the three-dimensional part, wherein the part material of adjacent layers of part material are bonded together on the build roller, and wherein the three-dimensional part can be non-cylindrical.

Abstract: A toner cartridge for an electrophotographic image forming device according to one example embodiment includes a housing having a reservoir for storing toner. A rotatable drive shaft is positioned within the reservoir. A partition is mounted on the drive shaft and axially movable along the drive shaft when the drive shaft rotates. The partition divides the reservoir into a first compartment for storing fresh toner and a second compartment for storing waste toner. An expandable agitator is positioned within the second compartment and rotatable with the drive shaft. When the drive shaft rotates and the partition moves along the drive shaft expanding a volume of the second compartment, the agitator expands along a length of the drive shaft and rotates with the drive shaft for agitating waste toner in the second compartment.

Abstract: A toner cartridge for an electrophotographic image forming device according to one example embodiment includes a housing having a reservoir for storing toner. A rotatable shaft is positioned within the reservoir and has a threaded portion. A thread follower mounted on the threaded portion of the shaft moves axially along the threaded portion of the shaft when the shaft rotates. A magnet is movable with the thread follower axially along the shaft for detecting an axial position of the thread follower along the shaft by magnetic sensors when the toner cartridge is installed in the electrophotographic image forming device.

Abstract: A toner cartridge for an electrophotographic image forming device according to one example embodiment includes a housing having a reservoir for storing toner. A rotatable drive shaft is positioned within the reservoir. A partition is mounted on the drive shaft and axially movable along the drive shaft when the drive shaft rotates. The partition divides the reservoir into a first compartment for storing fresh toner and a second compartment for storing waste toner. An expandable agitator is positioned within the second compartment and rotatable with the drive shaft. When the drive shaft rotates and the partition moves along the drive shaft expanding a volume of the second compartment, the agitator expands along a length of the drive shaft and rotates with the drive shaft for agitating waste toner in the second compartment.

Abstract: An electrophotographic imaging system according to one example embodiment includes a toner cartridge including a housing having a reservoir for storing toner. A shaft is rotatably positioned within the reservoir and includes a threaded portion. A partition mounted on the threaded portion of the shaft moves axially along the threaded portion when the shaft rotates. The partition divides the reservoir into a first toner compartment and a second toner compartment. A sensing arrangement monitors an axial position of the partition along the shaft. The sensing arrangement includes a plurality of sensors arranged at predetermined axial locations relative to the shaft and a sensed member connected to the partition. The plurality of sensors are positioned to detect an axial position of the sensed member relative to the shaft for determining the axial position of the partition along the shaft.

Abstract: A toner cartridge according to one example includes a housing having a toner reservoir, an exit for exiting toner and an entry port for receiving waste toner. A partition divides the reservoir into a first compartment for storing fresh toner and a second compartment for storing waste toner. The first compartment is in fluid communication with the exit. The partition is movable within the reservoir between a first position and a second position. The entry port is in fluid communication with the first compartment when the partition is in the first position such that waste toner received through the entry port is deposited into the first compartment. The entry port is in fluid communication with the second compartment but closed off from the first compartment when the partition is in the second position such that waste toner received through the entry port is deposited into the second compartment.

Abstract: Two-component developer in an electrophotographic (EP) printer is replenished. A replenishment amount of toner is added to depleted developer a plurality of points along the length of a return channel. The amount of toner replenished is an estimate of the amount of toner supplied to the latent image in a cross-track swath on the photoreceptor having a length defined by the process surface speed using the received image data, or using measurements of the respective potentials of the latent image or the respective densities of the visible image at a plurality of points in the cross-track swath on the photoreceptor.

Abstract: Two-component developer in an electrophotographic (EP) printer is replenished. Image data are received and a corresponding latent image is produced. Toner is supplied to the latent image by bringing developer containing toner particles and carrier particles into proximity with the latent image on the photoreceptor using a toning member, so that toner particles are removed from the developer to produce depleted developer. The depleted developer is transported to a return channel, along which it is moved at a channel speed. A processor automatically estimates, as a replenishment amount of toner to be added to the return channel, the amount of toner supplied to the latent image in a diagonal swath on the photoreceptor defined by the process surface speed and the channel speed using the received image data. The replenishment amount of toner is added to the depleted developer in the return channel to replenish the developer.

Abstract: Two-component developer in an electrophotographic (EP) printer is replenished. A replenishment amount of toner is added to depleted developer in a return channel by a replenishment system adjacent to the source end of the return channel. The amount of toner replenished is an estimate of the amount of toner supplied to the latent image in a diagonal swath on the photoreceptor defined by the process surface speed of the photoreceptor and the channel speed of the return channel using the received image data, or using measurements of the respective potentials of the latent image or the respective densities of the visible image at a plurality of points in the diagonal swath on the photoreceptor.

Abstract: A method and an apparatus of fixing a heat curable toner to a carrier substrate are shown. In the method, a toner applied to a first surface of the carrier substrate is heated above the glass transition temperature of the toner by microwave radiation, using at least one microwave applicator as a first heat source, to thereby initiate thermal cross-linking of polymer chains of said toner. The temperature is kept above the glass transition temperature of the toner for a predetermined time of at least one second, by applying heat to the toner by means of at least one non-contact second heat source, to thereby allow the thermal cross-linking to proceed further and to thereby raise the glass transition temperature of the toner.