Abstract: A ram air fan inlet housing for containing a ram air fan rotor. The inlet housing includes a flanged surface and an interior surface. The flanged surface is perpendicular to an axis of the inlet housing and defines a flange plane at an axial end of the inlet housing. The interior surface is symmetric about the axis of the inlet housing and includes a flange section, a transition section, an outlet section, a rotor section, and an inlet section.

Abstract: A ram air fan bearing housing for a ram air fan assembly includes a bearing section, a disk section, and radial support ribs. The disk section is at one end of the bearing section for connecting the bearing section to the ram air fan assembly. The disk section includes an outer ring with a circumferential support rib; and a disk wall connecting the outer ring to the bearing section. The disk wall includes arcuate cooling slots defined by edges, including an arcuate edge having an arc center at an axis of the bearing housing and positioned adjacent to and radially inward from the circumferential support rib. The radial support ribs extend axially along most of the length of the bearing section and extend radially along the disk wall to the circumferential support rib. The radial support ribs and the cooling slots alternate about the axis of the bearing housing.

Abstract: A ram air fan assembly includes a motor/bearing housing that extends along a horizontal length of the ram air fan assembly. An inner housing assembly is in fluid communication with the motor/bearing housing to define a joint. The inner housing assembly includes first and second ellipse-shaped slots. The first slot is positioned at a first angle with respect to a radial axis of the inner housing assembly that is perpendicular to the horizontal length, and the second slot is positioned at a second angle with respect to the radial axis, the second angle being different from the first angle, and each slot extending along a first direction parallel to the horizontal length to define an axial width and extending along a radial axis to define a radial width being greater than the axial width.

Abstract: A fan shield for an air cycle machine includes a fan shield body in the general shape of a frustum of a cone having curved sides. The curved sides define a radius of curvature and a center point of curvature that corresponds to the radius of curvature. The center point of curvature is an axial distance from a large end of the fan shield body and a radial distance from the central axis such that a ratio of the radial distance to the axial distance is between 1.160 and 1.360. A bearing housing includes a body that defines a cylindrical portion and an annular flange at one end. The annular flange includes a first attachment opening, a second attachment opening and a third attachment opening that are non-uniformly circumferentially spaced around the flange.

Abstract: An air cycle machine includes turbine and compressor housings respectively having a turbine and a compressor. An insulator seal plate is fastened between the turbine and compressor housings. The insulator seal plate includes a bore. A seal has an outer diameter that engages the bore. The seal also includes an inner diameter provided between lateral sides defining a first width. The inner diameter provides a seal and configured to engage a rotating surface. The outer diameter to the inner diameter provides a first ratio of 1.30-1.31. The inner diameter to the first width provides a second ratio of 1.59-1.61. A rotor shaft is disposed in the seal and includes knife edges extending from the rotor shaft to the seal land. The rotor shaft supports the turbine and the compressor.

Abstract: A fan housing has a radially outer surface. A pair of radially intermediate surfaces includes a first surface spaced towards a first axial end, which has an inner bore positioned radially outward of an inner bore of a second surface. Vanes extend between the radially outer surface and an outer periphery of the pair of radially intermediate surfaces. A bearing bore extends radially inwardly of the first surface. A mounting lug nub is formed on an outer periphery of the radially outer surface. A first distance is defined between the first axial one end of the fan housing and an opposed axial end. A second distance is defined between the first axial end and a center of the mounting lug. A ratio of the first distance to the second distance is between 2.13 and 2.11. An intermediate part, a ram air fan and a method are also disclosed.

Abstract: A ram air fan outer housing for directing air from a ram air fan rotor and air from a ram air bypass into a ram air fan outlet. The outer housing includes an outer cylinder and a plenum connected at a joint region. The outer cylinder is made of a laminate stacking sequence of at least four adjacent layers of plain-weave carbon-fiber fabric in an A-B-B-A sequence. The plenum is made of a laminate stacking sequence of at least eight adjacent plenum layers of plain-weave carbon-fiber fabric in an A-B-B-A-A-B-B-A sequence. The plenum is joined to the outer cylinder at a joint region, the joint region includes a transition section transitioning the laminate stacking sequence from the eight adjacent layers of the plenum walls to the four adjacent layers of the outer cylinder walls.

Abstract: A manifold for an air conditioning machine includes a housing with an internal structure defining a first plenum, a second plenum, and a duct. The housing further includes a first sidewall, a second sidewall, a first end mounting face, a second end mounting face, a top sidewall, and a bottom sidewall. The housing also includes a first inlet to the first plenum, a first outlet from the first plenum, a second inlet to the second plenum, a second outlet to the second plenum, a third inlet to the duct, and a third outlet to the duct. The manifold also includes a plurality of windows, a plurality of doublers, a plurality of lugs, and a plurality of flanges.

Abstract: A disclosed ram air assembly includes a housing that defines an inlet and an inner cavity. A fan disposed at the inlet generates air flow and is driven by an electric motor. Airflow through the ram air fan assembly is directed through a passageway defined by a diffuser. The diffuser includes a first diameter at a forward end, and a second diameter at an aft end with the second diameter being larger than the forward end to diffuse airflow and increase fan efficiency.

Abstract: A turbine inlet housing has a main housing body extending about a central axis. An inlet duct delivers air into a cavity within the main housing body. Bolt hole bosses are formed on a downstream face of the inlet housing to receive bolts to secure an outlet housing to the inlet housing. A plurality of the bosses have a ramped surface which extends radially outwardly for a greater extent than a second plurality of bosses. The plurality of ramped bosses extend between the downstream face and the duct. The ramped bosses have a forward boss portion, and a ramped surface at an angle of between 50 and 54 degrees extending from an upstream end of the forward boss portion. A curved surface curves from an upstream end of the ramped surface to merge into the duct. A turbine stage and air cycle machine are also disclosed and claimed.

Abstract: An example terminal stud of a ram air fan connection assembly has a threaded portion extending from a head that is held within a slot of a base. The head has a sidewall that interfaces directly with the base. The sidewall has a length and a height. A ratio of the length to the height is from 2.18 to 2.35.

Abstract: A diffuser for a ram air fan assembly includes a perforated cone, an inlet ring seal, and an outlet ring seal. The perforated cone has a frustoconical shape symmetrical about an axis of the diffuser. The inlet ring seal is attached to, and axially disposed about, a first end of the perforated cone. The inlet ring seal includes a fan housing connection having a cylindrical shape. The outlet ring seal is attached to, and axially disposed about, a second end of the perforated cone. An average external diameter of the second end is greater than an average external diameter of the first end such that the perforated cone extends away from the inlet ring seal and radially outward from the axis of the diffuser.

Abstract: A ram air fan inlet housing for containing a ram air fan rotor. The inlet housing includes a flanged surface and an interior surface. The flanged surface is perpendicular to an axis of the inlet housing and defines a flange plane at an axial end of the inlet housing. The interior surface is symmetric about the axis of the inlet housing and includes a flange section, a transition section, an outlet section, a rotor section, and an inlet section.

Abstract: A ram air fan inner housing for a ram air fan assembly comprises a center body housing, an end cup attached to the center body housing, and a perforated cone. The perforated cone is attached to the center body housing and the end cup such that the perforated cone extends away from the center body housing and radially inward toward an axis of the inner housing.

Abstract: A ram air fan bearing housing for a ram air fan assembly includes a bearing section, a disk section, and radial support ribs. The disk section is at one end of the bearing section for connecting the bearing section to the ram air fan assembly. The disk section includes an outer ring with a circumferential support rib; and a disk wall connecting the outer ring to the bearing section. The disk wall includes arcuate cooling slots defined by edges, including an arcuate edge having an arc center at an axis of the bearing housing and positioned adjacent to and radially inward from the circumferential support rib. The radial support ribs extend axially along most of the length of the bearing section and extend radially along the disk wall to the circumferential support rib. The radial support ribs and the cooling slots alternate about the axis of the bearing housing.

Abstract: A fan shield for an air cycle machine includes a fan shield body in the general shape of a frustum of a cone having curved sides. The curved sides define a radius of curvature and a center point of curvature that corresponds to the radius of curvature. The center point of curvature is an axial distance from a large end of the fan shield body and a radial distance from the central axis such that a ratio of the radial distance to the axial distance is between 1.160 and 1.360. A bearing housing includes a body that defines a cylindrical portion and an annular flange at one end. The annular flange includes a first attachment opening, a second attachment opening and a third attachment opening that are non-uniformly circumferentially spaced around the flange.

Abstract: An air cycle machine includes turbine and compressor housings respectively having a turbine and a compressor. An insulator seal plate is fastened between the turbine and compressor housings. The insulator seal plate includes a bore. A seal has an outer diameter that engages the bore. The seal also includes an inner diameter provided between lateral sides defining a first width. The inner diameter provides a seal and configured to engage a rotating surface. The outer diameter to the inner diameter provides a first ratio of 1.30-1.31. The inner diameter to the first width provides a second ratio of 1.59-1.61. A rotor shaft is disposed in the seal and includes knife edges extending from the rotor shaft to the seal land. The rotor shaft supports the turbine and the compressor.

Abstract: An air cycle machine has a housing which holds a compressor section, and a turbine section having an expansion area, and a fan section disposed outside of the housing. A shaft, which attaches to and is coaxial with the compressor section, the turbine section and the fan section, is supported by an air journal bearing and an air thrust bearing. The shaft has a hollow core for porting cooling air from the air journal bearing and the air thrust bearing, and a tube that extends into said expansion area and communicates cooling air from the turbine expansion area to the thrust bearing.