Abstract: An applicator head for a vacuum coating system includes a manifold shell having opposing shell plates, each including a conduit attachment coupled to a shell aperture. An applicator manifold is affixed to each shell plate. Each applicator manifold includes two coupled manifold plates, with one including a manifold aperture, and each is affixed to the respective shell plate so that each manifold aperture aligns with the respective shell aperture. An applicator channel is formed between the manifold plates of each applicator manifold, and the applicator channel is fluidically coupled to the manifold aperture of each respective applicator manifold. Each applicator channel forms an applicator port at a leading edge of each respective applicator manifold, and each leading edge is configured to be complementary in shape to an edge of a workpiece to be coated. First and second face plates are disposed over the leading edges of the applicator manifolds.

Abstract: A method for determining a perforation matrix includes selecting a trial value for a number of matrix increments across a length and a width of a first major surface of a substrate, selecting a trial value for a number of rows and columns in the matrix, calculating a row spacing value and a column spacing value, comparing the calculated row spacing and column spacing to the target row spacing value and the target column spacing value in the matrix to determine if the values are within a predetermined tolerance of the target row spacing value and target column spacing value, if the values are not within the predetermined tolerance of the target spacing values, repeating, and, upon calculating values within the predetermined tolerance, selecting the lower of the row spacing value and the column spacing value as the final matrix spacing value of the perforation matrix.

Abstract: A ceiling system is disclosed that comprises a grid frame and a ceiling panel. The grid frame comprises a first grid member and a second grid member. The ceiling panel comprises a top side, a bottom side, a first lateral edge, a second lateral edge, a corner defined between the first lateral edge and the second lateral edge, and a registration guide mounted to the top side comprising a first projection extending from a first side of the corner adjacent the first lateral edge and a second projection extending from a second side of the corner adjacent the second lateral edge, wherein the first projection comprises a first registration face adjacent the first lateral edge configured to engage the first grid member, and wherein the second projection comprises a second registration face adjacent the second lateral edge configured to engage the second grid member.

Abstract: Described herein is a building system comprising: a plurality of support members each comprising a support surface, a plurality of first building panels secured to the support surface of the plurality of support members, each of the plurality of first building panels comprising a non-porous body, a plurality of second building panels secured to the plurality of first building panels by an adhesive and a first plurality of mechanical fasteners, each of the plurality of the second building panels comprising a porous body.

Abstract: Described herein is a building system comprising: a plurality of support members each comprising a support surface, a plurality of first building panels secured to the support surface of the plurality of support members, each of the plurality of first building panels comprising a non-porous body, a plurality of second building panels secured to the plurality of first building panels by an adhesive and a first plurality of mechanical fasteners, each of the plurality of the second building panels comprising a porous body.

Abstract: A surface covering system utilizes a grille assembly that is configured to be mounted to a support structure. The grille assembly has a plurality of slats arranged substantially parallel to one another, the slats each extending along a slat axis. The slats may be mounted to a plurality of cross-backer beams which extend along a cross-beam axis that is oriented perpendicular to the slat axes of the slats. A plurality of bays may be formed between adjacent cross-backer beams. A plurality of primary angled backer beams may each extend along a primary angled beam axis and may be positioned within at least a portion of the plurality of bays. The primary angled beam axes may be oriented obliquely to the slat axes of the slats. The plurality of primary angled backer beams may be coupled to the slats.

Abstract: An applicator head for a vacuum coating system includes a manifold shell having opposing shell plates, each including a conduit attachment coupled to a shell aperture. An applicator manifold is affixed to each shell plate. Each applicator manifold includes two coupled manifold plates, with one including a manifold aperture, and each is affixed to the respective shell plate so that each manifold aperture aligns with the respective shell aperture. An applicator channel is formed between the manifold plates of each applicator manifold, and the applicator channel is fluidically coupled to the manifold aperture of each respective applicator manifold. Each applicator channel forms an applicator port at a leading edge of each respective applicator manifold, and each leading edge is configured to be complementary in shape to an edge of a workpiece to be coated. First and second face plates are disposed over the leading edges of the applicator manifolds.

Abstract: An applicator head for a vacuum coating system includes a manifold shell having opposing shell plates, each including a conduit attachment coupled to a shell aperture. An applicator manifold is affixed to each shell plate. Each applicator manifold includes two coupled manifold plates, with one including a manifold aperture, and each is affixed to the respective shell plate so that each manifold aperture aligns with the respective shell aperture. An applicator channel is formed between the manifold plates of each applicator manifold, and the applicator channel is fluidically coupled to the manifold aperture of each respective applicator manifold. Each applicator channel forms an applicator port at a leading edge of each respective applicator manifold, and each leading edge is configured to be complementary in shape to an edge of a workpiece to be coated. First and second face plates are disposed over the leading edges of the applicator manifolds.

Abstract: Described herein are acoustical panels, comprising: a substrate; a non-woven veil having an airflow resistance of greater than 45 mks rayls, comprising: from about 20 wt. % to about 60 wt. % glass fibers; from about 40 wt. % to about 80 wt. % of a filler; and from about 110 dry g/m2 to about 135 dry g/m2 of a coating. Methods of making and using the panels are also described.

Abstract: Described herein are acoustical panels, comprising: a substrate; a non-woven veil having an airflow resistance of greater than 45 mks rayls, comprising: from about 20 wt. % to about 60 wt. % glass fibers; from about 40 wt. % to about 80 wt. % of a filler; and from about 110 dry g/m2 to about 135 dry g/m2 of a coating. Methods of making and using the panels are also described.

Abstract: Described herein is a building system comprising: a plurality of support members each comprising a support surface, a plurality of first building panels secured to the support surface of the plurality of support members, each of the plurality of first building panels comprising a non-porous body, a plurality of second building panels secured to the plurality of first building panels by an adhesive and a first plurality of mechanical fasteners, each of the plurality of the second building panels comprising a porous body.

Abstract: An applicator head for a vacuum coating system includes a manifold shell having opposing shell plates, each including a conduit attachment coupled to a shell aperture. An applicator manifold is affixed to each shell plate. Each applicator manifold includes two coupled manifold plates, with one including a manifold aperture, and each is affixed to the respective shell plate so that each manifold aperture aligns with the respective shell aperture. An applicator channel is formed between the manifold plates of each applicator manifold, and the applicator channel is fluidically coupled to the manifold aperture of each respective applicator manifold. Each applicator channel forms an applicator port at a leading edge of each respective applicator manifold, and each leading edge is configured to be complementary in shape to an edge of a workpiece to be coated. First and second face plates are disposed over the leading edges of the applicator manifolds.

Abstract: An applicator head for a vacuum coating system includes a manifold shell having opposing shell plates, each including a conduit attachment coupled to a shell aperture. An applicator manifold is affixed to each shell plate. Each applicator manifold includes two coupled manifold plates, with one including a manifold aperture, and each is affixed to the respective shell plate so that each manifold aperture aligns with the respective shell aperture. An applicator channel is formed between the manifold plates of each applicator manifold, and the applicator channel is fluidically coupled to the manifold aperture of each respective applicator manifold. Each applicator channel forms an applicator port at a leading edge of each respective applicator manifold, and each leading edge is configured to be complementary in shape to an edge of a workpiece to be coated. First and second face plates are disposed over the leading edges of the applicator manifolds.

Abstract: An applicator head for a vacuum coating system includes a manifold shell having opposing shell plates, each including a conduit attachment coupled to a shell aperture. An applicator manifold is affixed to each shell plate. Each applicator manifold includes two coupled manifold plates, with one including a manifold aperture, and each is affixed to the respective shell plate so that each manifold aperture aligns with the respective shell aperture. An applicator channel is formed between the manifold plates of each applicator manifold, and the applicator channel is fluidically coupled to the manifold aperture of each respective applicator manifold. Each applicator channel forms an applicator port at a leading edge of each respective applicator manifold, and each leading edge is configured to be complementary in shape to an edge of a workpiece to be coated. First and second face plates are disposed over the leading edges of the applicator manifolds.

Abstract: An applicator head for a vacuum coating system includes a manifold shell having opposing shell plates, each including a conduit attachment coupled to a shell aperture. An applicator manifold is affixed to each shell plate. Each applicator manifold includes two coupled manifold plates, with one including a manifold aperture, and each is affixed to the respective shell plate so that each manifold aperture aligns with the respective shell aperture. An applicator channel is formed between the manifold plates of each applicator manifold, and the applicator channel is fluidically coupled to the manifold aperture of each respective applicator manifold. Each applicator channel forms an applicator port at a leading edge of each respective applicator manifold, and each leading edge is configured to be complementary in shape to an edge of a workpiece to be coated. First and second face plates are disposed over the leading edges of the applicator manifolds.

Abstract: Described herein are acoustical panels, comprising: a substrate; a non-woven veil having an airflow resistance of greater than 45 mks rayls, comprising: from about 20 wt. % to about 60 wt. % glass fibers; from about 40 wt. % to about 80 wt. % of a filler; and from about 110 dry g/m2 to about 135 dry g/m2 of a coating. Methods of making and using the panels are also described.

Abstract: Described herein are acoustical panels comprising a substrate and a coated non-woven veil that comprises a coating applied to a non-woven veil, the non-woven veil having an airflow resistance of greater than 45 mks rayls and comprising: from about 20 wt. % to about 60 wt. % fibers; and from about 40 wt. % to about 80 wt. % of a filler; and wherein the coating is present on the non-woven veil in an amount ranging from about 110 dry g/m2 to about 135 dry g/m2. Methods of making and using the panels are also described.

Abstract: An applicator head for a vacuum coating system includes a manifold shell having opposing shell plates, each including a conduit attachment coupled to a shell aperture. An applicator manifold is affixed to each shell plate. Each applicator manifold includes two coupled manifold plates, with one including a manifold aperture, and each is affixed to the respective shell plate so that each manifold aperture aligns with the respective shell aperture. An applicator channel is formed between the manifold plates of each applicator manifold, and the applicator channel is fluidically coupled to the manifold aperture of each respective applicator manifold. Each applicator channel forms an applicator port at a leading edge of each respective applicator manifold, and each leading edge is configured to be complementary in shape to an edge of a workpiece to be coated. First and second face plates are disposed over the leading edges of the applicator manifolds.

Abstract: An applicator head for a vacuum coating system includes a manifold shell having opposing shell plates, each including a conduit attachment coupled to a shell aperture. An applicator manifold is affixed to each shell plate. Each applicator manifold includes two coupled manifold plates, with one including a manifold aperture, and each is affixed to the respective shell plate so that each manifold aperture aligns with the respective shell aperture. An applicator channel is formed between the manifold plates of each applicator manifold, and the applicator channel is fluidically coupled to the manifold aperture of each respective applicator manifold. Each applicator channel forms an applicator port at a leading edge of each respective applicator manifold, and each leading edge is configured to be complementary in shape to an edge of a workpiece to be coated. First and second face plates are disposed over the leading edges of the applicator manifolds.

Abstract: Described herein are acoustical panels comprising a substrate and a coated non-woven veil that comprises a coating applied to a non-woven veil, the non-woven veil having an airflow resistance of greater than 45 mks rayls and comprising: from about 20 wt. % to about 60 wt. % fibers; and from about 40 wt. % to about 80 wt. % of a filler; and wherein the coating is present on the non-woven veil in an amount ranging from about 110 dry g/m2 to about 135 dry g/m2. Methods of making and using the panels are also described.