Patents by Inventor Eric D. Staley

Eric D. Staley has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12066102
    Abstract: A belt drive system for an internal combustion engine rotatably coupled to a rotary motor is provided. The internal combustion engine includes at least three cylinders each having a piston operable to turn a crankshaft. The belt drive system includes a belt and a controller. The belt is coupled to crankshaft of the internal combustion engine and the rotary motor; and the controller is operatively connected to the rotary motor, wherein the controller causes data processing hardware to perform the following operations: apply a torque to the rotary motor; and change the torque of the rotary motor prior to a change in a rotary speed of the internal combustion engine to maintain a predetermined tension in the belt and reduce a rotary motor torsional response through the belt drive to the torsional vibration input from the internal combustion engine.
    Type: Grant
    Filed: August 15, 2023
    Date of Patent: August 20, 2024
    Assignee: GM Global Technology Operations LLC
    Inventors: Eric D. Staley, Todd M. York
  • Patent number: 10557531
    Abstract: An idler assembly includes a cam, an idler pulley, a baseplate, an idler pulley bracket, and a belt. The cam is pivotally mounted to an idler pulley bracket, the cam may pivot between a first position and a second position via a first pivot. The idler pulley is mounted to a baseplate. The baseplate is pivotally mounted to an idler pulley bracket. The baseplate may therefore pivot between a first position and a second position relative to the idler pulley bracket. The belt may be easily mounted on the idler pulley when the baseplate and cam are in the second position. The belt is in tension when the baseplate and cam are moved from the second position to the first position.
    Type: Grant
    Filed: June 29, 2016
    Date of Patent: February 11, 2020
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Kevin W. Herrala, Eric D. Staley
  • Patent number: 9926995
    Abstract: A strut includes a first end, a second end, a cylinder and a piston, wherein the piston is mechanically coupled to the first end and the cylinder is mechanically coupled to the second end. A fluidic chamber is formed between the cylinder and the piston. A first fluidic passageway fluidly couples the fluidic chamber and a fluidic reservoir, and a second fluidic passageway fluidly couples between the fluidic chamber and the fluidic reservoir. A check valve includes an open-biased moveable valve element coupled to a balance spring, and the valve element interacts with a valve seat to control fluidic flow through the second fluidic passageway. The valve element is responsive to urging of the balance spring.
    Type: Grant
    Filed: July 23, 2015
    Date of Patent: March 27, 2018
    Assignee: GM Global Technology Operations LLC
    Inventor: Eric D. Staley
  • Publication number: 20180003272
    Abstract: An idler assembly includes a cam, an idler pulley, a baseplate, an idler pulley bracket, and a belt. The cam is pivotally mounted to an idler pulley bracket, the cam may pivot between a first position and a second position via a first pivot. The idler pulley is mounted to a baseplate. The baseplate is pivotally mounted to an idler pulley bracket. The baseplate may therefore pivot between a first position and a second position relative to the idler pulley bracket. The belt may be easily mounted on the idler pulley when the baseplate and cam are in the second position. The belt is in tension when the baseplate and cam are moved from the second position to the first position.
    Type: Application
    Filed: June 29, 2016
    Publication date: January 4, 2018
    Inventors: Kevin W. Herrala, Eric D. Staley
  • Patent number: 9765856
    Abstract: A tensioner device, includes a housing defining a cavity with a plunger disposed in the cavity. A spring is engaged with the plunger for biasing the plunger in an outward direction. An oil passage is in communication with the cavity for delivering pressurized oil to the cavity and an oil reservoir is disposed in the housing and in communication with the cavity. The oil reservoir includes a vent opening at a vertical level at least as high as the oil passage into the cavity so that oil is maintained with the cavity when the tensioner is installed in an inverted orientation.
    Type: Grant
    Filed: September 1, 2015
    Date of Patent: September 19, 2017
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventor: Eric D. Staley
  • Patent number: 9714694
    Abstract: A tensioner device, includes a housing defining a cylindrical bore. A plunger is disposed in the bore and has a non-cylindrical outer surface. A spring is engaged with the plunger for biasing the plunger in an outward direction and an oil passage is in communication with the cylindrical bore for delivering pressurized oil to the bore. The non-cylindrical outer surface provides hydraulic clearance areas between the plunger and the bore to provide improved damping without high damping force.
    Type: Grant
    Filed: September 1, 2015
    Date of Patent: July 25, 2017
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Eric D. Staley, David R. Staley, Robert S. McAlpine
  • Patent number: 9650989
    Abstract: An engine assembly is provided including a block defining a plurality of cylinders. A plurality of pistons are disposed in the plurality of cylinders and a crankshaft is drivingly attached to the plurality of pistons. A cover is mounted to an end of the block and supports a crankshaft seal around the crankshaft. The cover includes a dimpled pattern in a surface adjacent to the crankshaft seal.
    Type: Grant
    Filed: February 8, 2013
    Date of Patent: May 16, 2017
    Assignee: GM Global Technology Operations LLC
    Inventors: Eric D. Staley, Alan W. Hayman, Thomas A. Spix
  • Patent number: 9643302
    Abstract: A multi-axis tool for pre-tensioning a camshaft-drive element tensioner in an engine includes a housing having first and second faces and a length. The housing defines a first passage arranged along a first axis and a second passage arranged along a second axis. The second axis is parallel to the first axis and each passage extends through the length of the housing. The tool also includes a first lug arranged on and extending beyond the first face. The first passage extends through the first lug. The tool also includes a second lug extending beyond the second face and arranged along a third axis that is parallel to the first axis. An indicator rod is arranged partially within the second passage and configured to selectively extend beyond the first face. An elastic element is arranged inside the second passage and configured to extend the indicator rod beyond the first face.
    Type: Grant
    Filed: October 7, 2015
    Date of Patent: May 9, 2017
    Assignee: GM Global Technology Operations LLC
    Inventors: Eric D Staley, Mark Stabinsky, Patrick J. Tow
  • Publication number: 20170100823
    Abstract: A multi-axis tool for pre-tensioning a camshaft-drive element tensioner in an engine includes a housing having first and second faces and a length. The housing defines a first passage arranged along a first axis and a second passage arranged along a second axis. The second axis is parallel to the first axis and each passage extends through the length of the housing. The tool also includes a first lug arranged on and extending beyond the first face. The first passage extends through the first lug. The tool also includes a second lug extending beyond the second face and arranged along a third axis that is parallel to the first axis. An indicator rod is arranged partially within the second passage and configured to selectively extend beyond the first face. An elastic element is arranged inside the second passage and configured to extend the indicator rod beyond the first face.
    Type: Application
    Filed: October 7, 2015
    Publication date: April 13, 2017
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Eric D Staley, Mark Stabinsky, Patrick J. Tow
  • Publication number: 20160341277
    Abstract: A dynamic harmonic balancer for mounting on a crankshaft of an internal combustion engine includes an element defining a cavity. The dynamic harmonic balancer also includes a body of fluid disposed within the cavity. The dynamic harmonic balancer additionally includes a plurality of pellets disposed within the body of fluid and configured to shift within the cavity. The shifting of the pellets within the cavity counteracts an imbalance in the harmonic balancer and damps crankshaft torsional vibrations during operation of the engine. An engine having such a dynamic harmonic balancer is also disclosed.
    Type: Application
    Filed: May 21, 2015
    Publication date: November 24, 2016
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Sean M. McGowan, Eric D. Staley
  • Publication number: 20160223046
    Abstract: A strut includes a first end, a second end, a cylinder and a piston, wherein the piston is mechanically coupled to the first end and the cylinder is mechanically coupled to the second end. A fluidic chamber is formed between the cylinder and the piston. A first fluidic passageway fluidly couples the fluidic chamber and a fluidic reservoir, and a second fluidic passageway fluidly couples between the fluidic chamber and the fluidic reservoir. A check valve includes an open-biased moveable valve element coupled to a balance spring, and the valve element interacts with a valve seat to control fluidic flow through the second fluidic passageway. The valve element is responsive to urging of the balance spring.
    Type: Application
    Filed: July 23, 2015
    Publication date: August 4, 2016
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventor: Eric D. Staley
  • Patent number: 9353655
    Abstract: An engine control system includes a cylinder control module and a pump control module. The cylinder control module selectively deactivates cylinders of an engine. In response to a determination that at least one of the cylinders is deactivated, the pump control module: selectively increases a target displacement for an oil pump that is driven by a balance shaft of the engine; and selectively adjusts displacement of the oil pump based on the target displacement.
    Type: Grant
    Filed: March 8, 2013
    Date of Patent: May 31, 2016
    Assignee: GM Global Technology Operations LLC
    Inventors: Jeremy T. Demarest, Ronald J. Pierik, Eric D. Staley
  • Patent number: 9200547
    Abstract: A hydraulic cam phaser includes at least one of an advance chamber and a retard chamber for receiving hydraulic fluid for advancing or retarding a rotational position of the camshaft. The hydraulic actuation system includes a hydraulic accumulator in selective communication with the at least one of the advance and retard chambers of the hydraulic cam phaser. A first system oil pump provides lubrication oil to the valvetrain system, and the hydraulic actuation system includes a second oil pump for supplying oil to the hydraulic accumulator. The second oil pump is controlled with a clutch device connecting the second oil pump to the engine drive system. The internal combustion engine includes a controller which controls actuation of the clutch device to actuate the clutch device during deceleration of the vehicle.
    Type: Grant
    Filed: October 8, 2013
    Date of Patent: December 1, 2015
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Alan W. Hayman, David R. Staley, Eric D. Staley
  • Patent number: 9051911
    Abstract: An engine assembly includes an engine structure, a crankshaft rotationally supported on the engine structure, a crankshaft isolator assembly and a belt. The crankshaft isolator assembly includes a hub fixed for rotation with the crankshaft, a crankshaft isolator pulley coupled to the hub, and a mechanical clutch. The mechanical clutch is engaged with the hub and the crankshaft isolator pulley. The mechanical clutch fixes the hub for rotation with the crankshaft isolator pulley during a first operating condition and allows relative rotation between the hub and the crankshaft isolator pulley during a second operating condition. The belt is engaged with the crankshaft isolator pulley and an accessory drive system.
    Type: Grant
    Filed: April 30, 2012
    Date of Patent: June 9, 2015
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventor: Eric D. Staley
  • Patent number: 8966738
    Abstract: A screw assembly for operatively connecting a first component to a second component is provided such that the first and the second components are separated by a clearance when operatively connected by the assembly. The assembly includes a screw member defining a screw opening and a linking member defining a link opening. A fastener is configured to transfer a driving torque to the linking member when the fastener is rotatably driven into the link opening. A threaded portion of the fastener is configured to engage with the link opening. The linking member is configured to transfer the driving torque to the screw member, thereby moving the screw member until a second screw end of the screw member contacts a mounting face of the second component. The fastener may be configured to pass through the linking member and enter a second cavity in the second component.
    Type: Grant
    Filed: October 5, 2012
    Date of Patent: March 3, 2015
    Assignee: GM Global Technology Operations LLC
    Inventor: Eric D Staley
  • Publication number: 20140251273
    Abstract: An engine control system includes a cylinder control module and a pump control module. The cylinder control module selectively deactivates cylinders of an engine. In response to a determination that at least one of the cylinders is deactivated, the pump control module: selectively increases a target displacement for an oil pump that is driven by a balance shaft of the engine; and selectively adjusts displacement of the oil pump based on the target displacement.
    Type: Application
    Filed: March 8, 2013
    Publication date: September 11, 2014
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Jeremy T. Demarest, Ronald J. Pierik, Eric D. Staley
  • Publication number: 20140163839
    Abstract: A control system for an engine includes a torque modifier module that selects one of a plurality of torque modifier values based on variations in an accessory load. A torque calculating module calculates a maximum torque value for operation in a cylinder deactivation mode based on the selected one of the plurality of torque modifier values. A torque control module selectively switches the engine between the cylinder deactivation mode and a cylinder activation mode based on the maximum torque value.
    Type: Application
    Filed: December 12, 2012
    Publication date: June 12, 2014
    Applicant: GM Global Technology Operations LLC
    Inventors: Eric D. Staley, Ronald J. Pierik, Jeremy T. Demarest, Timothy M. Karnjate
  • Publication number: 20140096362
    Abstract: A screw assembly for operatively connecting a first component to a second component is provided such that the first and the second components are separated by a clearance when operatively connected by the assembly. The assembly includes a screw member defining a screw opening and a linking member defining a link opening. A fastener is configured to transfer a driving torque to the linking member when the fastener is rotatably driven into the link opening. A threaded portion of the fastener is configured to engage with the link opening. The linking member is configured to transfer the driving torque to the screw member, thereby moving the screw member until a second screw end of the screw member contacts a mounting face of the second component. The fastener may be configured to pass through the linking member and enter a second cavity in the second component.
    Type: Application
    Filed: October 5, 2012
    Publication date: April 10, 2014
    Applicant: GM Global Technology Operations LLC
    Inventor: Eric D. Staley
  • Publication number: 20140020649
    Abstract: In one embodiment, a housing is disclosed. The housing includes an asymmetric surface portion having a periphery, the asymmetric surface portion comprising a plurality of asymmetric surface sections disposed about the periphery, each asymmetric surface section having a surface contour differing from the surface contours of the other surface sections. In another embodiment, an engine front cover is disclosed. The engine front cover includes a substantially circular asymmetric surface portion disposed concentrically about a crankshaft bore, the asymmetric surface portion comprising a plurality of asymmetric surface sections disposed substantially concentrically about the crankshaft bore, each asymmetric surface section having a surface contour differing from the surface contours of the other surface sections.
    Type: Application
    Filed: March 26, 2013
    Publication date: January 23, 2014
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Eric D. Staley, David R. Staley
  • Publication number: 20140017101
    Abstract: A clutch subassembly for a supercharger is disclosed. The clutch assembly includes a clutch subassembly housing, the clutch subassembly housing having an input shaft end, a supercharger end and a longitudinal axis. The clutch subassembly also includes a clutch input shaft rotatably disposed within the input shaft end. The clutch subassembly further includes a selectively rotatable clutch assembly disposed in the supercharger end, the clutch assembly comprising a rotating portion that is operably coupled to the clutch input shaft and a selectively rotatable portion that is selectively engageable with the rotating portion through a clutch, the selectively rotatable portion comprising a rotatable hub, the rotatable hub having a shaft engagement feature.
    Type: Application
    Filed: July 10, 2012
    Publication date: January 16, 2014
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventor: Eric D. Staley