Abstract: A vehicle seat for use with a vehicle includes a seatback frame having a first locking element, and a head restraint arrangement movably associated with the seatback frame. The head restraint arrangement includes a second locking element that is engageable with the first locking element. Upon a sufficient impact to the vehicle, the head restraint arrangement is configured to move with respect to the seatback frame from an initial position toward a support position. Furthermore, the locking elements are configured to allow movement of the head restraint arrangement toward the support position, while inhibiting movement toward the initial position.

Abstract: The method of making a cushion assembly uses a trim layer and cushion pad with an adhesive therebetween. The adhesive is a hot melt adhesive applied to the contoured surface of the cushion pad and reheated on the cushion pad prior to use thereof in the subject process. An adhesive activator is applied to the trim layer, which had been previously placed on a mold. The cushion pad and trim layer are compressed against one another with the adhesive and activator therebetween to bond the cushion pad and trim layer together.

Abstract: The subject invention provides a method and assembly (10) for upholstering a foam cushion (16) with fabric (12, 14). A locator strip (10) accurately positions the fabric (12) upon the cushion (16). The locator strip includes an array of U-shaped pockets (30) along one edge which are separated by finger-like projections (32). A thin fracturable filament (40) is fixedly attached to the distal end (34) of the projections (32) to enclose the pockets (30). The locator strip (10) is sewn between the edges (18, 20) of two fabrics (12, 14) with thread (36) stitches passing through the pockets (30) and around the projections (32). The locator strip (10) functions to guide the edges (18, 20) of the two fabric covers (12, 14) into an elongated slot (22) in the cushion (16).

Abstract: A vacuum (15) as applied to a porous contoured mold (18) for drawing an impervious adhesive film (16) against a cloth fabric layer (14) to conform the cloth fabric layer (14) to the contours of the mold surface. A matching cellular foam cushion pad (12) is placed in mating engagement with the adhesive film (16) as it is held to the contour of the mold surface by the vacuum. The foam pad (12) is compressed against the mold (18) by a perforated platen (36) and held in place as the vacuum is discontinued. Steam is then supplied through the porous mold (12) to heat and diffuse the adhesive film (16) into the adjacent fabric layer (14) and cellular foam pad (12) for adhesively securing the two together. A partial vacuum is then applied for removing moisture by drawing air through the perforations (44) of the platen (36), the foam pad (12), fabric layer (14) and porous mold (18). This ambient air also cools and cures the diffused adhesive between the fabric (14) and the foam (12).