Patents by Inventor Eric Girvan Roche

Eric Girvan Roche has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8454723
    Abstract: A heap leach process for the recovery of nickel and/or cobalt from a laterite ore, said process including the steps of: a) providing one or more heaps of a nickeliferous laterite ore; b) leaching the ore in a heap leach step by applying acid to one or more heaps to provide a pregnant leach solution; c) neutralizing the pregnant leach solution with ground saprolite ore; and d) recovering the nickel and/or cobalt from the neutralized pregnant leach solution.
    Type: Grant
    Filed: June 16, 2009
    Date of Patent: June 4, 2013
    Assignee: BHP Billiton SSM Development Pty Ltd.
    Inventors: Houyuan Liu, Eric Girvan Roche
  • Patent number: 8298501
    Abstract: A process for the recovery of a metal sulfide from a metal ion containing solution, including the steps of: a) providing a slurry containing seed panicles of said metal sulfide; h) adding a sulfide ion containing solution to said slurry to form an activated seed slurry; c) mixing said activated seed slurry with said metal ion containing solution to thereby form a metal sulfide precipitate; and d) recovering said metal sulfide precipitate.
    Type: Grant
    Filed: June 26, 2009
    Date of Patent: October 30, 2012
    Assignee: BHP Billiton SSM Development Pty Ltd.
    Inventor: Eric Girvan Roche
  • Patent number: 8273322
    Abstract: A sulfate process for producing titania from a titaniferous material (such as an iron-containing titaniferous material; such as ilmenite) is disclosed. The process includes precipitating titanyl sulfate from a process solution produced in the process. The titanyl sulfate precipitation step includes subjecting the precipitated titanyl sulfate to a shearing action during the course of precipitating titanyl sulfate from the process solution or after precipitation has been completed.
    Type: Grant
    Filed: September 6, 2007
    Date of Patent: September 25, 2012
    Assignee: BHP Billiton Innovation Pty. Ltd.
    Inventors: Eric Girvan Roche, Philip Ernest Grazier, Alan David Stuart
  • Publication number: 20110283831
    Abstract: A process for the recovery of nickel and/or cobalt from a nickel and/or cobalt containing solution comprising: (i) contacting the nickel and/or cobalt containing solution with metallic particles of at least one metal that is more electronegative than nickel and/or cobalt thereby enabling a cementation process to occur between the nickel and/or cobalt in the solution and the metallic particles to produce a nickel and/or cobalt cementate; and (ii) separating the nickel and/or cobalt cementate from the metallic particles thereby producing a slurry including nickel and/or cobalt cementate.
    Type: Application
    Filed: June 22, 2009
    Publication date: November 24, 2011
    Inventors: Eric Girvan Roche, David White
  • Patent number: 8021634
    Abstract: A sulfate process for producing titania from a titaniferous material (such as an iron-containing titaniferous material such as ilmenite) is disclosed. The process includes digestion and/or leach steps that form a process solution that includes an acidic solution of titanyl sulfate (TiOSO4) and iron sulfate (FeSO4) from the solid titaniferous material. The process also includes hydrolysis and other steps that form titania from the titanyl sulfate in the process solution. The process is characterised by a ferric ion treatment step of treating the process solution and lowering the concentration of ferric ions from the process solution.
    Type: Grant
    Filed: September 6, 2007
    Date of Patent: September 20, 2011
    Assignee: BHP Billiton Innovation Pty. Ltd.
    Inventors: Eric Girvan Roche, Philip Ernest Grazier, Alan David Stuart
  • Patent number: 7988938
    Abstract: A heap leach process for the recovery of nickel and cobalt from a lateritic ore, said process including the steps of leaching and/or agglomerating the ore with a lixiviant that includes ferrous ions, wherein the lixiviant is able to liberate cobalt from the cobalt containing minerals within the ore in preference to nickel, to produce a cobalt rich pregnant leach solution relatively free of nickel.
    Type: Grant
    Filed: December 24, 2008
    Date of Patent: August 2, 2011
    Assignee: BHP Billiton SSM Development Pty Ltd.
    Inventors: Eric Girvan Roche, Adam Sean Moroney, Houyuan Liu
  • Publication number: 20110123418
    Abstract: A process for the recovery of a metal sulfide from a metal ion containing solution, including the steps of: a) providing a slurry containing seed panicles of said metal sulfide; h) adding a sulfide ion containing solution to said slurry to form an activated seed slurry; c) mixing said activated seed slurry with said metal ion containing solution to thereby form a metal sulfide precipitate; and d) recovering said metal sulfide precipitate.
    Type: Application
    Filed: June 26, 2009
    Publication date: May 26, 2011
    Applicant: BHP BILLITON SSM DEVELOPMENT PTY LTD
    Inventor: Eric Girvan Roche
  • Publication number: 20110120267
    Abstract: A process for the treatment of a solution containing at least ferric ions, and one or more metal values, said process including the step of maintaining a controlled concentration of ferric ions in solution for a sufficient residence time to control iron hydroxide or oxide crystal growth, and precipitating the iron as a relatively crystalline iron hydroxide or oxide while minimising the loss of the ore or more metal values with the iron hydroxide or oxide.
    Type: Application
    Filed: June 25, 2009
    Publication date: May 26, 2011
    Inventor: Eric Girvan Roche
  • Publication number: 20110083533
    Abstract: A heap leach process for the recovery of nickel and/or cobalt from a laterite ore, said process including the steps of: a) providing one or more heaps of a nickeliferous laterite ore; b) leaching the ore in a heap leach step by applying acid to one or more heaps to provide a pregnant leach solution; c) neutralising the pregnant leach solution with ground saprolite ore; and d) recovering the nickel and/or cobalt from the neutralised pregnant leach solution.
    Type: Application
    Filed: June 16, 2009
    Publication date: April 14, 2011
    Inventors: Houyuan Liu, Eric Girvan Roche
  • Publication number: 20100296988
    Abstract: A heap leach process for the recovery of nickel and cobalt from a lateritic ore, said process including the steps of leaching and/or agglomerating the ore with a lixiviant that includes ferrous ions, wherein the lixiviant is able to liberate cobalt from the cobalt containing minerals within the ore in preference to nickel, to produce a cobalt rich pregnant leach solution relatively free of nickel.
    Type: Application
    Filed: December 24, 2008
    Publication date: November 25, 2010
    Applicant: BHP BILLITON SSM DEVELOPMENT PTY LTD
    Inventors: Eric Girvan Roche, Adam Sean Moroney, Houyuan Liu
  • Publication number: 20100028251
    Abstract: A sulfate process for producing titania from a titaniferous material (such as an iron-containing titaniferous material; such as ilmenite) is disclosed. The process includes precipitating titanyl sulfate from a process solution produced in the process. The titanyl sulfate precipitation step includes subjecting the precipitated titanyl sulfate to a shearing action during the course of precipitating titanyl sulfate from the process solution or after precipitation has been completed.
    Type: Application
    Filed: September 6, 2007
    Publication date: February 4, 2010
    Inventors: Eric Girvan Roche, Philip Ernest Grazier, Alan David Stuart
  • Publication number: 20090311153
    Abstract: A sulfate process for producing titania from a titaniferous material (such as an iron-containing titaniferous material such as ilmenite) is disclosed. The process includes digestion and/or leach steps that form a process solution that includes an acidic solution of titanyl sulfate (TiOSO4) and iron sulfate (FeSO4) from the solid titaniferous material. The process also includes hydrolysis and other steps that form titania from the titanyl sulfate in the process solution. The process is characterised by a ferric ion treatment step of treating the process solution and lowering the concentration of ferric ions from the process solution.
    Type: Application
    Filed: September 6, 2007
    Publication date: December 17, 2009
    Inventors: Eric Girvan Roche, Philip Ernest Grazier, Alan David Stuart
  • Publication number: 20090148365
    Abstract: A process for recovering solid magnesium sulfate hydrate from a source of magnesium sulfate in solution includes the steps of providing a source of magnesium sulfate in solution that is derived from part of a process associated with the leaching of a metal containing ore or concentrate; adding sulfuric acid to the magnesium sulfate solution to salt out the magnesium sulfate as magnesium sulfate hydrate crystals in a salting process, and partially diluting the sulfuric acid; recycling the diluted sulfuric acid for use in the process of leaching the metal containing ore or concentrate; and recovering the solid magnesium sulfate crystals.
    Type: Application
    Filed: June 19, 2008
    Publication date: June 11, 2009
    Inventors: Eric Girvan Roche, Jacqueline Whitehead
  • Publication number: 20090148366
    Abstract: A process of recovering magnesium oxide from a source of magnesium sulfate includes the steps of providing a source of magnesium sulfate in solution that is derived from part of a process that is associated with the leaching of a metal containing ore or concentrate; converting the magnesium sulfate in solution to solid magnesium sulfate; contacting the solid magnesium sulfate with elemental sulfur in a reducing atmosphere; and recovering the magnesium as magnesium oxide, and the sulfur as sulfur dioxide gas.
    Type: Application
    Filed: June 19, 2008
    Publication date: June 11, 2009
    Inventors: Eric Girvan Roche, Jaidev Prasad
  • Patent number: 7485269
    Abstract: A sulfate process for producing titania from a titaniferous material is disclosed. The process includes leaching the titaniferous material and producing a leach liquor, separating titanyl sulfate from leach liquor, hydrolysis of the extracted titanyl sulfate, and thereafter calcining the solid phase produced in the hydrolysis step. The process is characterized by multiple stage leaching of the titaniferous material.
    Type: Grant
    Filed: October 17, 2003
    Date of Patent: February 3, 2009
    Assignee: BHP Billiton Innovation Pty. Ltd.
    Inventors: Eric Girvan Roche, Alan David Stuart, Philip Ernest Grazier
  • Patent number: 7485268
    Abstract: A sulfate process for producing titania from a titaniferous material is disclosed. The process includes leaching the titaniferous material and producing a leach liquor, separating titanyl sulfate from leach liquor, hydrolysis of the extracted titanyl sulfate, and thereafter calcining the solid phase produced in the hydrolysis step. The process is characterised by controlling the hydrolysis step and forming a selected particle size distribution of hydrated titanium oxides from titanyl sulfate.
    Type: Grant
    Filed: October 17, 2003
    Date of Patent: February 3, 2009
    Assignee: BHP Billiton Innovation Pty. Ltd.
    Inventors: Eric Girvan Roche, Alan David Stuart, Ernest Philip Grazier, Houyuan Liu
  • Publication number: 20080271571
    Abstract: An atmospheric leaching process in the recovery of nickel and cobalt from a lateritic ore, the lateritic ore including a low magnesium ore fraction and a high magnesium ore fraction, the process including the steps of: (a) forming an aqueous pulp of the lateritic ore, (b) leaching the aqueous pulp with a concentrated mineral acid at atmospheric pressure to produce a slutty containing a pregnant leach liquor and a leach residue, (c) treating the pregnant leach liquor either separately or as part of the slurry to recover dissolved nickel and cobalt therefrom, leaving a magnesium barren solution, (d) treating the magnesium containing solution to recover a magnesium containing salt therefrom.
    Type: Application
    Filed: March 25, 2008
    Publication date: November 6, 2008
    Inventors: Houyuan Liu, Eric Girvan Roche, Jaidev Prasad
  • Patent number: 7429364
    Abstract: A sulfate process for producing titania from a titaniferous material is disclosed. The process includes leaching the titaniferous material and producing a leach liquor, precipitating iron sulfate from the leach liquor, solvent extraction of titanyl sulfate from leach liquor, hydrolysis of the extracted titanyl sulfate, and thereafter calcining the solid phase produced in the hydrolysis step. The process is characterised by using at least part of the raffinate from the solvent extraction step as at least part of the leach solution in the initial leach step.
    Type: Grant
    Filed: October 17, 2003
    Date of Patent: September 30, 2008
    Assignee: BHP Billiton Innovation Pty. Ltd.
    Inventors: Eric Girvan Roche, Alan David Stuart, Philip Ernest Grazier
  • Publication number: 20080124260
    Abstract: A sulfate process for producing titania from a titaniferous material as disclosed. The process is characterized by particular steps of separating precipitated titanyl sulfate from solution and subsequently treating the precipitated material prior to hydrolysis.
    Type: Application
    Filed: October 8, 2007
    Publication date: May 29, 2008
    Inventors: Eric Girvan Roche, Sarah Nicholson
  • Publication number: 20080124259
    Abstract: A sulfate process for producing titania from a titaniferous material as disclosed. The process is characterized by a particular leach step for leaching titaniferous material.
    Type: Application
    Filed: October 8, 2007
    Publication date: May 29, 2008
    Inventors: Eric Girvan Roche, John Andrew Lawson, Alan David Stuart