Abstract: The presently described embodiments relate to improving system productivity where maintenance purge routines are required through use of a digital front end (DFE) job scheduler. This approach utilizes knowledge of future jobs to maximize productivity. So, even if a low coverage area job is being processed, and a purge routine is scheduled, the purge routine may be avoided. This is achieved by projecting the system evolution over a future time horizon and determining the schedule of toner purge events (a non productive dead cycle) to minimize a cost function that penalizes the purge event (dead cycling and material loss should be minimized) and the deviation of average toner resident time in the sump from some desired set point of range. In this regard, knowledge that a high coverage area job is downstream and average toner residient time may be advantageously used to effectively perform the purge itself while in productive mode.

Abstract: Disclosed is a method and apparatus for sensing residual toner mass after transfer of a xerographic image, to facilitate the identification and characterization of different types of transfer defects. The technique employed utilizes a nominal residual mass signature, measured at the start of a job, in conjunction with subsequent residual mass signature, where the calculated difference between the nominal and subsequent signatures is used to indicate transfer defects and changes in transfer efficiency.

Abstract: A printing system includes first and second marking engines in series which each include an image applying component for applying an image to print media and a fixing device for at least partially fixing the applied image. One or both marking engines are operable in first and second modes of operation. In the first mode, the fixing device at least partially fixes the image applied by the respective image applying component. In the second mode, the fixing device is used to further fix an image on the print media which has been applied by the image applying component of the other marking engine without an intermediate application of an image to the print media by the second image applying component. A processing component controls the marking engine to operate in a selected one of the first and second modes of operation.

Abstract: A marking engine includes a plurality of components which each perform a portion of a marking operation. A processing component receives information on a replacement module, such as a toner cartridge selected from a set of different toner carridges, which is to be incorporated into the marking engine. The processing component determines, for one or more of the components of the marking engine, appropriate adjustments for rendering the marking engine compatible with the replacement module, based on the received information.

Abstract: A closed-loop toner concentration adjustment system extends xerographic process control performance with a system and method including a first controller to adjust toner concentration (TC) in a developer of the imaging device to alter a DMA level of the imaging device, the TC being adjusted based on a TC target value; a second controller to adjust an electrostatic development field to alter the DMA level; and an adjustment logic device to adjust the TC target value based on adjustments made to the electrostatic development field. The first controller outputs a dispense amount to the developer based on a difference between a measurement of the actual TC and the TC target value, thereby adjusting the TC based on the dispense amount to the developer. The second controller adjusts the electrostatic development field based on a difference between a measurement of the actual DMA level and a DMA target value.

Abstract: The presently described embodiments relate to improving system productivity where maintenance purge routines are required through use of a digital front end (DFE) job scheduler. This approach utilizes knowledge of future jobs to maximize productivity. So, even if a low coverage area job is being processed, and a purge routine is scheduled, the purge routine may be avoided. This is achieved by projecting the system evolution over a future time horizon and determining the schedule of toner purge events (a non productive dead cycle) to minimize a cost function that penalizes the purge event (dead cycling and material loss should be minimized) and the deviation of average toner resident time in the sump from some desired set point of range. In this regard, knowledge that a high coverage area job is downstream and average toner residient time may be advantageously used to effectively perform the purge itself while in productive mode.

Abstract: A defect analysis system for a xerographic print engine includes a residual mass sensor that senses the two-dimensional signature structure of residual mass remaining on a photoconductive or other substrate surface after image transfer. Preferably, the sensor is a full width array that spans substantially an entire width of the photoconductive surface. This information is then processed and analyzed to determine a specific type of transfer defect present. This may include the quantified level of defect for each detected type. The defect analysis system may also include a closed-loop control system that can adjust various xerographic process parameters using feedback based on the identification and optionally magnitude of each specific defect type. The identified print quality defect, such as mottle, streaks, point deletions, graininess, etc.

Abstract: A printing system includes a plurality of printers, at least a first and a second of the plurality of printers printing in a first print modality. A scheduling system schedules printing of a set of pages by the plurality of printers. The set of pages, when assembled, may include pages where a high level of consistency is desired, such as facing pages or pages which are otherwise to be placed in close relationship. The scheduling system includes at least two scheduling modes, a first mode in which a consistency constraint is applied to the set of pages, and a second mode, different from the first mode, in which the consistency constraint is not applied. The printing system is configured for printing the set of pages in accordance with the first mode and in accordance with the second mode.

Abstract: A printing system (10) includes at least one marking device (22A, 22B, 22C, 22D). Each of the marking devices is configured for applying images to print media. A primary fusing device (24A, 24B, 24C, 24D) is associated with each of the marking devices for applying a primary fusing treatment to the applied images to form printed media. A portion of the printed media may be only partially fused in the primary fusing treatment. A secondary fusing device (26) receives the printed media from the at least one marking device. The secondary fusing device and/or primary fusing device is addressable. A control system (90) may be operably coupled with the secondary fusing device. The control system evaluates whether the printed media is only partially fused and instructs the secondary fusing device to apply a further fusing treatment to the printed media evaluated as being only partially fused.

Abstract: A printing system includes first and second marking devices for applying images to print media. A primary fusing device is associated with each of the first and second marking devices for applying a primary fusing treatment to the images applied to print media by the first and second marking devices. A secondary fusing module receives printed media from the first and second marking devices, the secondary fusing module including first and second secondary fusing devices which selectively apply a further fusing treatment to the images applied to the printed media.

Abstract: A printing system includes first and second marking devices for applying images to print media. A first primary fusing device is associated with the first marking device for applying a primary fusing treatment to the images applied to print media by the first marking device. A second primary fusing device is associated with the second marking device for applying a primary fusing treatment to the images applied to print media by the second marking device. At least one secondary fusing device receives printed media from the first and second marking devices. The secondary fusing device selectively applies a further fusing treatment to at least a portion of the images applied to the printed media to increase a uniformity of an appearance characteristic between printed images generated by the first marking device and the second marking device.

Abstract: A method of measuring and controlling high frequency banding, the method includes creating a test pattern, sensing the test pattern with optical sensors, determining a beat frequency based on the sensed test pattern, and determining the frequency, phase and amplitude of high frequency banding based on the beat frequency. An exemplary embodiment of a feedback control method for controlling high frequency banding includes creating a test pattern, sensing the test pattern with optical sensors, measuring high frequency banding and adjusting the imaging parameters based on the measured high frequency banding in order to decrease the extent of high frequency banding. Moreover, an exemplary embodiment of a system for measuring high frequency banding includes an image marking device having a receiving member, optical sensors arranged on the receiving member, and a controller that is functionally coupled to the optical sensors and to the marking device.

Abstract: Systems and methods of controlling banding defects on a receiving member in an imaging or printing process using a feedback and/or feedforward control technique. In one exemplary embodiment, a method of controlling banding defects on a receiving member in an imaging or printing process includes (a) determining a toner density on the receiving member, (b) automatically determining the extent of banding on the receiving member by comparing the determined toner density to a reference toner density value, and (c) automatically adjusting the toner density based on a result obtained from the comparison of the measured toner density to the reference toner density value, automatically determining the extent of banding and automatically adjusting the toner density being performed using a feedback and/or feedforward control routine or application.

Abstract: A feedback control method for controlling an ununiform banding on a photoreceptor is disclosed that includes arranging optical sensors on a photoreceptor, transferring an amount of toner on a piece of paper, measuring the resulting amount of banding, and adjusting the parameters to decrease the amount of banding. A method of measuring low deposited masses of a substrate is disclosed, using either ETAC optical sensors or full width array sensors. Finally, a copy is disclosed including at least one of NC2 array sensors and ETAC sensors, a developer roll voltage source, a ROS intensity source, an input device and a controller.