Patents by Inventor Eric J. Morales

Eric J. Morales has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11969632
    Abstract: Described herein is a golf club head comprising a sheet composite midbody, a filled thermoplastic composite weight seating portion, and a removable weight. The weight seating portion can comprise a weight channel within which the weight can be repositioned to alter the fade or draw bias of the club head. The golf club head can further comprise a front body with a perimeter surrounding frame. The midbody can be connected to the front body. The weight seating portion can be co-molded to the midbody.
    Type: Grant
    Filed: July 12, 2021
    Date of Patent: April 30, 2024
    Assignee: Karsten Manufacturing Corporation
    Inventors: Travis D. Milleman, Eric J. Morales, Clayson C. Spackman
  • Patent number: 11969631
    Abstract: Some embodiments include club heads having reinforced club head faces. Other embodiments of related club heads and methods are also disclosed.
    Type: Grant
    Filed: January 29, 2021
    Date of Patent: April 30, 2024
    Assignee: Karsten Manufacturing Corporation
    Inventors: Eric J. Morales, Ryan M. Stokke, Eric V. Cole, Cory S. Bacon, Travis D. Milleman
  • Publication number: 20240123296
    Abstract: Disclosed herein is a golf club heads having a body portion and a face portion, wherein the face portion comprises a variable thickness profile disposed at an angle on the rear surface of the face plate.
    Type: Application
    Filed: December 21, 2023
    Publication date: April 18, 2024
    Inventors: Eric J. Morales, Martin R. Jertson, Ryan M. Stokke, Jacob T. Clarke, Evan Greer
  • Publication number: 20240123298
    Abstract: Described herein is a golf club head comprising a composite material, the golf club head further comprising: a front end having a bottom rail, a top rail, and a strikeface, the strikeface including a striking surface, a back surface, and a reinforcement element extending from the back surface of the strikeface; a rear end opposite the front end; a heel portion; a toe portion opposite the heel portion; a sole coupled to the front end along the bottom rail at a sole transition region, the sole extending toward the rear end of the golf club head and including a sole thickness, a first weight member and a second weight member, and a perimeter wall extending from the front end near the heel portion to the front end near the toe portion along the rear end of the golf club head, wherein the perimeter wall decreases in height from the front end toward the rear end of the golf club head.
    Type: Application
    Filed: December 21, 2023
    Publication date: April 18, 2024
    Inventors: Erik M. Henrikson, Eric J. Morales, Ryan M. Stokke, Eric V. Cole, Cory S. Bacon
  • Publication number: 20240115913
    Abstract: Embodiments of golf club heads comprising a face with a variable thickness to improve the durability in the club head, increase ball speed, and increase characteristic time (CT) are described herein. The face comprises thickened and thinned regions. The face includes a perimeter thickened region positioned near a perimeter of the face, a thinned region positioned inward of the perimeter thickened region toward a center of the face, and a central thickened region positioned over the center of the face. The combination of the thickened and thinned regions of the face increase ball speed and further increase or maximize CT without sacrificing durability.
    Type: Application
    Filed: December 19, 2023
    Publication date: April 11, 2024
    Inventors: Cory S. Bacon, Eric J. Morales, Ryan M. Stokke
  • Publication number: 20240091601
    Abstract: A wood-type golf club head having a normalized impact response across the entire face of the club. Components of the club head can provide structural rigidity to the club head at rest and during low-energy impacts and provide flexure during high-energy impacts.
    Type: Application
    Filed: September 21, 2023
    Publication date: March 21, 2024
    Inventors: Eric J. Morales, Lance R. White, Joshua A. Degerness, Mitchell J. Simonet
  • Publication number: 20240091605
    Abstract: A golf club head includes a resilient member extending from a sole of the club head to the crown. The resilient member has a convex, arcuate shape relative to a strike face of the club. The resilient member has a rest state prior to impact with a golf ball, in which the resilient member defines a first chord length, and a deflected state during impact with a golf ball, in which the resilient member defines a second chord length that is greater than the first chord length. The resilient member improves impact response of the strike face to allow strike face thickness to be reduced while maintaining durability of the golf club head.
    Type: Application
    Filed: September 21, 2023
    Publication date: March 21, 2024
    Inventors: Clayson C. Spackman, Eric J. Morales, Joshua A. Degerness, Cory S. Bacon
  • Publication number: 20240082666
    Abstract: A golf club head includes a rear body having a crown member coupled to a sole member, and a front body coupled to the rear body to define a substantially hollow structure. The front body includes a strike face and a surrounding frame that extends rearward from a perimeter of the strike face. At least a portion of an outer wall of the club head comprises a thermoplastic composite having a plurality of lamina layers. The plurality of lamina layers include at least a fabric reinforced thermoplastic composite layer and a filled thermoplastic layer, and the fabric reinforced thermoplastic composite layer and the filled thermoplastic layer are directly bonded to each other without an intermediate adhesive.
    Type: Application
    Filed: November 16, 2023
    Publication date: March 14, 2024
    Inventors: Eric J. Morales, Ryan M. Stokke, Martin R. Jertson, Clayson C. Spackman, Cory S. Bacon, Yujen Huang, Travis D. Milleman
  • Patent number: 11925839
    Abstract: Embodiments of golf club face plates with internal cell lattices are presented herein. Other examples and related methods are also disclosed herein.
    Type: Grant
    Filed: November 24, 2020
    Date of Patent: March 12, 2024
    Assignee: Karsten Manufacturing Corporation
    Inventors: Eric J. Morales, Erik M. Henrikson, Joshua B. Matthews
  • Publication number: 20240075350
    Abstract: Embodiments of golf club heads with energy storage characteristics are presented herein. In some embodiments, a golf club head comprises a hollow body comprising a strikeface, a heel region, a toe region opposite the heel region, a sole, a top rail and an inflection point. The inflection point provides increase bending of the strikeface thereby providing performance enhancement over clubs without an inflection point.
    Type: Application
    Filed: November 21, 2023
    Publication date: March 7, 2024
    Inventors: Martin R. Jertson, Eric J. Morales, Cory S. Bacon, Calvin Wang, Xiaojian Chen, Travis D. Milleman
  • Patent number: 11918871
    Abstract: Embodiments of golf club heads having adjustable weighting systems with a plurality of discrete attachment locations capable of receiving one or more weights are described herein. The golf club heads described herein provide user adjustability of club head center of gravity to adjust ball flight while maintaining a high moment of inertia and low and back center of gravity position.
    Type: Grant
    Filed: March 11, 2022
    Date of Patent: March 5, 2024
    Assignee: Karsten Manufacturing Corporation
    Inventors: Martin R. Jertson, Ryan M. Stokke, Xiaojian Chen, Cory S. Bacon, Jeremy Pope, Daniel K. Lee, David A. Higdon, Eric J. Morales
  • Publication number: 20240066365
    Abstract: A wood-type golf club head includes an angled weight assembly with an adjustable weight disposed within a weight channel. The adjustable weight assembly is positioned at an angle relative to a ground plane to reduce and redirect bending of the golf club head at impact. The reduction and redirection of bending decreases and redirects stress applied to the weight channel at impact to reduce resultant oscillations of the weight channel, which in turn reduces support material for the weight assembly and increases discretionary mass.
    Type: Application
    Filed: August 24, 2023
    Publication date: February 29, 2024
    Inventors: Eric J. Morales, Joshua B. Matthews, Cory S. Bacon, Lance R. White
  • Publication number: 20240050814
    Abstract: A driver-type golf club head having a reduced strike face height and a reduced strike face thickness produces a greater golf ball launch speed while maintaining a conforming CT value. In addition, the driver-type golf club head preserves or improves the club head durability, ball flight path optimization, and forgiveness by careful club head mass distribution.
    Type: Application
    Filed: August 15, 2023
    Publication date: February 15, 2024
    Inventors: Cory S. Bacon, Eric J. Morales
  • Patent number: 11896879
    Abstract: A golf club head includes a front body and a rear body coupled to the front body to define a hollow cavity therebetween. The front body includes a strike face that defines a ball striking surface, a hosel, and a frame that at least partially surrounds the strikeface and extends rearward from a perimeter of the strikeface away from the ball striking surface. The strike face and frame are formed from a thermoplastic composite comprising a thermoplastic polymer having a plurality of discontinuous fibers embedded therein. Each of the plurality of discontinuous fibers have a length between about 0.01 mm and 3 mm. In some embodiments, the thermoplastic composite is 30% to 70% fibers by volume.
    Type: Grant
    Filed: January 28, 2022
    Date of Patent: February 13, 2024
    Assignee: Karsten Manufacturing Corporation
    Inventors: Clayson C. Spackman, Jeremy S. Pope, Tyler A. Shaw, Eric J. Morales, Atiqah Shahrin
  • Publication number: 20240024743
    Abstract: A golf club head including a face element having a face surface, a rear surface, and a reinforcement device with a reinforcement element that extends out from the rear surface of the face element toward a rear end and away from a front end of a golf club head. The reinforcement element includes a looped rib having an outer perimeter surface and an inner perimeter surface. The face surface is nearer to the rear surface proximal to the face center than proximal to the face perimeter. The outer perimeter surface of the reinforcement element is filleted with the rear surface.
    Type: Application
    Filed: July 25, 2023
    Publication date: January 25, 2024
    Inventors: Eric J. Morales, Ryan M. Stokke, Eric V. Cole, Cory S. Bacon
  • Patent number: 11850481
    Abstract: Described herein is a golf club head comprising a composite material, the golf club head further comprising: a front end having a bottom rail, a top rail, and a strikeface, the strikeface including a striking surface, a back surface, and a reinforcement element extending from the back surface of the strikeface; a rear end opposite the front end; a heel portion; a toe portion opposite the heel potion; a sole coupled to the front end along the bottom rail at a sole transition region, the sole extending toward the rear end of the golf club head and including a sole thickness, a first weight member and a second weight member, and a perimeter wall extending from the front end near the heel portion to the front end near the toe portion along the rear end of the golf club head, wherein the perimeter wall decreases in height from the front end toward the rear end of the golf club head.
    Type: Grant
    Filed: December 14, 2021
    Date of Patent: December 26, 2023
    Assignee: Karsten Manufacturing Corporation
    Inventors: Erik M. Henrikson, Eric J. Morales, Ryan M. Stokke, Eric V. Cole, Cory S. Bacon
  • Patent number: 11850479
    Abstract: Disclosed herein is a golf club heads having a body portion and a face portion, wherein the face portion comprises a variable thickness profile disposed at an angle on the rear surface of the face plate.
    Type: Grant
    Filed: November 2, 2020
    Date of Patent: December 26, 2023
    Assignee: Karsten Manufacturing Corporation
    Inventors: Eric J. Morales, Martin R. Jertson, Ryan M. Stokke, Jacob T. Clarke, Evan Greer
  • Patent number: 11850480
    Abstract: Embodiments of golf club heads comprising a face with a variable thickness to improve the durability in the club head, increase ball speed, and increase characteristic time (CT) are described herein. The face comprises thickened and thinned regions. The face includes a perimeter thickened region positioned near a perimeter of the face, a thinned region positioned inward of the perimeter thickened region toward a center of the face, and a central thickened region positioned over the center of the face. The combination of the thickened and thinned regions of the face increase ball speed and further increase or maximize CT without sacrificing durability.
    Type: Grant
    Filed: November 9, 2021
    Date of Patent: December 26, 2023
    Assignee: KARSTEN MANUFACTURING CORPORATION
    Inventors: Cory S. Bacon, Eric J. Morales, Ryan M. Stokke
  • Publication number: 20230405420
    Abstract: Embodiments of an iron type golf club head with a flex structure, a face reinforcing structure, and a variable face thickness to increase face element bending while improving club head durability are described herein. The club head comprises a face element for striking a golf ball. The face element is formed integrally with the flex structure. The flex structure comprises a curved profile (e.g. S-shape or sinusoidal) that functions like a spring to support the face element during golf ball impacts. The face reinforcing structure comprises a looped rib that provides support around a center of the face element. The variable face thickness includes thickened and thinned regions to provide further face element bending or support. The combination of the flex structure, the face reinforcing structure, and the variable face thickness provides increased face element bending while improving club head durability.
    Type: Application
    Filed: August 29, 2023
    Publication date: December 21, 2023
    Inventors: Eric J. Morales, Jeremy S. Pope, Thomas J. Nuttall
  • Publication number: 20230405415
    Abstract: The invention described herein is an iron-type golf club head having a back cavity and a multi-section back cavity insert that preserves more flexibility of the strike face and energy return to the golf ball.
    Type: Application
    Filed: September 1, 2023
    Publication date: December 21, 2023
    Inventors: Evan Greer, Eric J. Morales, Murphy R. Alexander, Ryan M. Stokke, Clayson C. Spackman, Xiaojian Chen