Abstract: An illustrative example fuel cell manifold assembly includes a metal manifold pan. A polymer material liner that is self-supporting includes a primary wall situated adjacent an interior of the manifold pan. The liner has a channel around a periphery of the liner and a portion of the manifold is received in the channel. A reactant conduit adapter is received through respective openings in the manifold pan and the liner. The reactant conduit adaptor includes a flange that is received against an interior surface on the primary wall of the liner with an interface between the flange and the interior surface being sealed. Another portion of the reactant conduit adaptor is adjacent an exterior of the manifold pan that faces in an opposite direction from the interior surface on the primary wall.

Abstract: An illustrative example fuel cell manifold assembly includes a metal manifold pan. A polymer material liner that is self-supporting includes a primary wall situated adjacent an interior of the manifold pan. The liner has a channel around a periphery of the liner and a portion of the manifold is received in the channel. A reactant conduit adapter is received through respective openings in the manifold pan and the liner. The reactant conduit adaptor includes a flange that is received against an interior surface on the primary wall of the liner with an interface between the flange and the interior surface being sealed. Another portion of the reactant conduit adaptor is adjacent an exterior of the manifold pan that faces in an opposite direction from the interior surface on the primary wall.

Abstract: An illustrative example embodiment of a fuel cell manifold device includes a self-supporting polymer material liner body including a generally planar primary wall and a plurality of side walls. The side walls respectively extend generally perpendicularly from the primary wall. Interior surfaces on the primary wall and the side walls collectively define a cavity. The primary wall has a length and a width that is smaller than the length. The primary wall includes a plurality of ribs situated width wise along the primary wall. The ribs are spaced apart from each other in a lengthwise direction. The ribs allow for some thermal expansion of the liner body.

Abstract: An illustrative example embodiment of a fuel cell manifold device includes a self-supporting polymer material liner body including a generally planar primary wall and a plurality of side walls. The side walls respectively extend generally perpendicularly from the primary wall. Interior surfaces on the primary wall and the side walls collectively define a cavity. The primary wall has a length and a width that is smaller than the length. The primary wall includes a plurality of ribs situated width wise along the primary wall. The ribs are spaced apart from each other in a lengthwise direction. The ribs allow for some thermal expansion of the liner body.

Abstract: A flow field plate for use in a fuel cell includes a non-porous plate body having a flow field that extends between first and second ends of the non-porous plate body. The flow field includes a plurality of channels having channel inlets and channel outlets, a fluid inlet portion that diverges from the first end to the channel inlets, and a fluid outlet portion that converges from the channel outlets to the second end. A fuel cell including the flow field plate includes an electrode assembly having an electrolyte between an anode catalyst and a cathode catalyst. The flow field of the flow field plate is side by side with the electrode assembly. A method of processing a flow field plate includes forming the flow field in a non-porous plate body.

Abstract: Fuel cells and related assemblies involving directionally independent channels are provided. In this regard, a representative fuel cell stack (100) includes: a first fuel cell (102) having channels (116, 216, 316; 156, 256, 356) associated with an anode; and a second fuel cell (101), located adjacent the first fuel cell, having channels (128, 228, 328; 158, 258, 358) associated with a cathode, the channels associated with the cathode exhibiting directional independence (344) with respect to the channels associated with the anode. A ribbed, three plate (111, 211, 311; 121, 221, 321; 150, 250, 350), assembly (152, 252) may provide fuel reactant and anode coolant flow channels having a first parallel orientation (342) and oxidant reactant and cathode coolant flow channels having a second parallel orientation independent of and different (344) than the first orientation.

Abstract: A flow field plate for use in a fuel cell includes a non-porous plate body having a flow field that extends between first and second ends of the non-porous plate body. The flow field includes a plurality of channels having channel inlets and channel outlets, a fluid inlet portion that diverges from the first end to the channel inlets, and a fluid outlet portion that converges from the channel outlets to the second end. A fuel cell including the flow field plate includes an electrode assembly having an electrolyte between an anode catalyst and a cathode catalyst. The flow field of the flow field plate is side by side with the electrode assembly. A method of processing a flow field plate includes forming the flow field in a non-porous plate body.

Abstract: A non-rotating drill pipe protector sleeve is molded in situ around a drill pipe tubing. The inner surface of the molded protector sleeve can be shaped to form a fluid bearing during use. Fixed stop collars may be molded in situ in the same mold and bonded to the tubing at opposing ends of the molded sleeve. Alternatively, a flexible sleeve liner made from a material having a hardness less than that of the sleeve's molding material can be used as a mold insert around the tubing. The liner can be bonded to the molded sleeve material when the sleeve is molded around the liner. The interior surface of the liner can be shaped to form a fluid bearing for the inside surface of the molded sleeve. Reinforcing inserts and wear pads can be placed in the mold region of the sleeve. Chemical and/or mechanical bonding is provided between the liner reinforcement and the material from which the sleeve is molded. Reinforcing inserts and wear pads also can be placed in the mold regions for the stop collars.

Abstract: A flow field plate for use in a fuel cell includes a non-porous plate body having a flow field. The flow field includes a plurality of channels and a flow distribution portion adjacent an end of the plurality of channels for distributing fluid between a manifold and the channels. A flow guide within the flow distribution portion establishes a desired flow distribution between the manifold and the plurality of channels.

Abstract: A non-rotating drill pipe protector sleeve is molded in situ around a drill pipe tubing. The inner surface of the molded protector sleeve can be shaped to form a fluid bearing during use. Fixed stop collars may be molded in situ in the same mold and bonded to the tubing at opposing ends of the molded sleeve. Alternatively, a flexible sleeve liner made from a material having a hardness less than that of the sleeve's molding material can be used as a mold insert around the tubing. The liner can be bonded to the molded sleeve material when the sleeve is molded around the liner. The interior surface of the liner can be shaped to form a fluid bearing for the inside surface of the molded sleeve. Reinforcing inserts and wear pads can be placed in the mold region of the sleeve. Chemical and/or mechanical bonding is provided between the liner reinforcement and the material from which the sleeve is molded. Reinforcing inserts and wear pads also can be placed in the mold regions for the stop collars.