Abstract: A cover for an electrical center of a vehicle includes a cover member defining a first cover lock assurance (CLA) feature and configured to cover electrical components of the electrical center when the first CLA feature is fully engaged with a second CLA feature defined by a housing of the electrical center and a CLA system configured to assure the full engagement of the cover member to the housing of the electrical center, the CLA system including a third CLA feature configured to selectively engage/disengage with the first and second CLA features to engage the cover member to the housing of the electrical center and a machine-readable indicator configured to be fully visible and readable by a CLA device when the third CLA feature is fully engaged and seated within the first and second CLA features.

Abstract: A cover for an electrical center of a vehicle includes a cover member defining a first cover lock assurance (CLA) feature and configured to cover electrical components of the electrical center when the first CLA feature is fully engaged with a second CLA feature defined by a housing of the electrical center and a CLA system configured to assure the full engagement of the cover member to the housing of the electrical center, the CLA system including a third CLA feature configured to selectively engage/disengage with the first and second CLA features to engage the cover member to the housing of the electrical center and a machine-readable indicator configured to be fully visible and readable by a CLA device when the third CLA feature is fully engaged and seated within the first and second CLA features.

Abstract: An environmentally sealed electrical housing assembly with an integrated connector and a method for manufacturing same is presented. The assembly includes a non-accessible electrical component, such an electromechanical relay, and a plurality of terminals connected to a circuit board. A dielectric housing encases the non-accessible electrical component. The housing is in intimate contact with the non-accessible electrical component, thereby sealing it from the environment. The housing defines an integral perimeter wall that surrounds the terminals, forming a connector shroud. Removable electrical components, such as fuse assemblies, may be attached to the terminals inside the shroud. When a sealed mating connector is attached to the housing, the removable components are also sealed from the environment. The assembly allows distribution of power switching functions and circuit protection to be distributed to a location near the electrical load instead of a central location, such as a bussed electrical center.

Abstract: An electrical center for distributing electrical power to an electrical system of a vehicle is provided. A housing of the electrical center includes a shroud that protrudes outward from a sidewall of the housing. A fuse assembly which is configured to fit into the housing includes a tab that protrudes outward from the sidewall. A sleeve is configured to engage the shroud and the tab such that a receptacle for a connector of the electrical system is formed on the sidewall.

Abstract: An electrical distribution center includes an upper housing, a circuit board disposed in the upper housing, and a lower housing having a plurality of lower terminal receiving cavities and a plurality of alignment cavities. A plurality of terminals is mounted on the circuit board such that each terminal is in electrical communication with a respective electrically conductive member. The terminals have contact portions below the circuit board and disposed in the lower terminal receiving cavities such that each of the terminals extends from the circuit board no more than a first predetermined distance. A plurality of alignment posts are fixed to the circuit board and received within the alignment cavities such that each of the alignment posts extends from the circuit board at least a second predetermined distance which is greater than the first predetermined distance.

Abstract: An electrical center for distributing electrical power to an electrical system of a vehicle is provided. A housing of the electrical center includes a shroud that protrudes outward from a sidewall of the housing. A fuse assembly which is configured to fit into the housing includes a tab that protrudes outward from the sidewall. A sleeve is configured to engage the shroud and the tab such that a receptacle for a connector of the electrical system is formed on the sidewall.

Abstract: An electrical center for distributing electrical power to an electrical system of a vehicle is provided. The electrical center includes a printed circuit board (PCB) that is configured to fit inside of a cover. The PCB includes a first electrical component that is electrically connected to the electrical system. A first retainer is configured to secure the PCB to the cover and to protect an exposed side of the PCB. The cover, the PCB, and the first retainer cooperate to form an assembly that protects the PCB when shipped. A base is configured to mechanically and electrically couple with the assembly. The base includes a second electrical component that is electrically connected to the electrical system.

Abstract: An environmentally sealed electrical housing assembly with an integrated connector and a method for manufacturing same is presented. The assembly includes a non-accessible electrical component, such an electromechanical relay, and a plurality of terminals connected to a circuit board. A dielectric housing encases the non-accessible electrical component. The housing is in intimate contact with the non-accessible electrical component, thereby sealing it from the environment. The housing defines an integral perimeter wall that surrounds the terminals, forming a connector shroud. Removable electrical components, such as fuse assemblies, may be attached to the terminals inside the shroud. When a sealed mating connector is attached to the housing, the removable components are also sealed from the environment. The assembly allows distribution of power switching functions and circuit protection to be distributed to a location near the electrical load instead of a central location, such as a bussed electrical center.

Abstract: A cutting tool incorporates a body terminating in cutting edges distal from a chuck mount and having an axial bore for reduced mass to raise the natural frequency of the tool. In certain of the embodiments, the body is preformed from a steel or carbide blank into a cylindrical pipe forming the hollow bore prior to grinding of the cutting edges. Filling of the bore with a light weight polymer to further absorb vibration can also be employed.

Abstract: An electrical distribution center includes an upper housing, a circuit board disposed in the upper housing, and a lower housing having a plurality of lower terminal receiving cavities and a plurality of alignment cavities. A plurality of terminals is mounted on the circuit board such that each terminal is in electrical communication with a respective electrically conductive member. The terminals have contact portions below the circuit board and disposed in the lower terminal receiving cavities such that each of the terminals extends from the circuit board no more than a first predetermined distance. A plurality of alignment posts are fixed to the circuit board and received within the alignment cavities such that each of the alignment posts extends from the circuit board at least a second predetermined distance which is greater than the first predetermined distance.

Abstract: Techniques and apparatuses to provide vibration reduction of a workpiece when performing machining operations are disclosed. In various embodiments, a machine tool includes a shank having at least one end configured for engagement with a machine operable to rotate the shank. A cutting portion has a diameter defined by features used to remove material from a workpiece. The cutting portion is coupled to the shank. A vibration reduction dampener may be located between the shank and the workpiece.

Abstract: Techniques and apparatuses to provide vibration reduction of a workpiece when performing machining operations are disclosed. In various embodiments, a machine tool includes a shank having at least one end configured for engagement with a machine operable to rotate the shank. A cutting portion has a diameter defined by features used to remove material from a workpiece. The cutting portion is coupled to the shank. A vibration reduction dampener may be located between the shank and the workpiece.

Abstract: A cutting tool incorporates a body terminating in cutting edges distal from a chuck mount and having an axial bore for reduced mass to raise the natural frequency of the tool. In certain of the embodiments, the body is preformed from a steel or carbide blank into a cylindrical pipe forming the hollow bore prior to grinding of the cutting edges. Filling of the bore with a light weight polymer to further absorb vibration can also be employed.

Abstract: A cutting tool incorporates a body terminating in cutting edges distal from a chuck mount and having an axial bore for reduced mass to raise the natural frequency of the tool. In certain of the embodiments, the body is preformed from a steel or carbide blank into a cylindrical pipe forming the hollow bore prior to grinding of the cutting edges. Filling of the bore with a light weight polymer to further absorb vibration can also be employed.

Abstract: A cutting tool includes a tool body having proximal and distal ends and defining a central axis. The tool body includes a shank portion and a fluted portion. The shank portion may be configured to be rotatably engageable to a milling machine. The fluted portion may include a plurality of teeth disposed about a circumference thereof and being formed at a radius relative to the central axis. In one embodiment, the teeth may be divided into first and second tooth sections with the teeth in the second tooth section being formed at a reduced radius relative to the teeth in the first tooth section.

Abstract: Techniques and apparatuses to provide vibration reduction of a workpiece when performing machining operations are disclosed. In various embodiments, a machine tool includes a shank having at least one end configured for engagement with a machine operable to rotate the shank. A cutting portion has a diameter defined by features used to remove material from a workpiece. The cutting portion is coupled to the shank. A vibration reduction dampener may be located between the shank and the workpiece.

Abstract: The present application is directed to a process for forming a machined part. The process comprises providing a substrate and depositing a rough part on the substrate. One or more sacrificial supports are deposited adjacent to the rough part on the substrate. All or a portion of the one or more sacrificial supports and a portion of the rough part are removed. Additional embodiments are directed to aircraft part assemblies, and aircraft parts made by the above process.

Abstract: An assembly may include at least two structures having angled edges disposed adjacent to one another forming a first gap between the at least two structures. A plurality of angled joining members may be linear friction welded adjacent to one another between the adjacent angled edges of the at least two structures in the first gap. A second gap may be disposed between the plurality of linear friction welded angled joining members. At least one hole may be disposed at a location of the second gap. The at least one hole may extend into and between adjacent edges of the welded angled joining members, and may extend into and between the adjacent angled edges of the at least two structures. A plug member may be rotary friction welded at least partially into the at least one hole.

Abstract: Under one step of one embodiment of a solid state method for joining structures, angled edges of at least two structures are disposed adjacent to one another. In another step, a plurality of angled joining members are disposed adjacent to one another between the adjacent angled edges of the at least two structures. In still another step, the angled joining members are welded between the adjacent angled edges of the at least two structures. In yet another step, at least one hole is formed into and extended between adjacent edges of the welded angled joining members. In an additional step, a plug member is forced at least partially into the at least one hole.

Abstract: A cutting tool incorporates a body terminating in cutting edges distal from a chuck mount and having an axial bore for reduced mass to raise the natural frequency of the tool. In certain of the embodiments, the body is preformed from a steel or carbide blank into a cylindrical pipe forming the hollow bore prior to grinding of the cutting edges. Filling of the bore with a light weight polymer to further absorb vibration can also be employed.