Patents by Inventor Eric Jorge
Eric Jorge has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9932681Abstract: The present disclosure relates to an electrolytic cell for the production of aluminium by reducing alumina. The cell may comprise a sidewall including at least one side block. The side block may comprise an aluminous material having an apparent porosity of less than about 10% and a composition, as a weight percentage on the basis of the aluminous material and for a total of about 100%, such that: Al2O3>about 50%, beta-alumina being less than about 20% of the weight of the aluminous material, oxides that are less reducible than alumina at 1000° C.<about 50%, Na2O<about 3.9%, and other components<about 5%.Type: GrantFiled: January 18, 2013Date of Patent: April 3, 2018Assignee: Saint-Gobain Centre De Recherches Et D'Etudes EuropeenInventors: Eric Jorge, Olivier Francy, Olivier Panagiotis
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Patent number: 9593048Abstract: The invention relates to a melted and cast refractory product having a chemical composition such that, in mass percentages on the basis of the oxides: AI2O3: complement up to 100%; MgO: 26% to 50%; ZrO2: 0.5% to 10.0%; B2O3: <1.5%; SiO2: ?0.5%; Na2O+K2O: ?0.3%; CaO: ?1.0%; Fe2O3+TiO2: <0.55%; other oxide species: <1.0%. In said product, the elementary mass ratio R of the zirconium content to the total boron, fluorine and silicon content is between 2 and 80.Type: GrantFiled: December 19, 2013Date of Patent: March 14, 2017Assignee: SAINT-GOBAIN CENTRE DE RECHERCHES ET D'ETUDES EUROPEENInventors: Eric Jorge, Olivier Francy
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Patent number: 9388084Abstract: Sintered product exhibiting a relative density of greater than 97% and composed of: more than 92% by weight of silicon carbide, between 0.5% and 8% by weight of an amorphous secondary phase comprising the elements O, Si and one or two elements chosen from Al and Y, less than 2% of other elements, present in said product in the form of an additional phase or of unavoidable impurities, in which the silicon carbide is present in the form of crystalline grains and in which said secondary phase is amorphous and located essentially at the boundaries of the silicon carbide grains.Type: GrantFiled: April 15, 2013Date of Patent: July 12, 2016Assignees: SAINT-GOBAIN CENTRE DE RECHERCHES ET D'ETUDES EUROPEEN, CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUEInventors: Gilles Rossiquet, Eric Jorge
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Patent number: 9321691Abstract: A product obtained by solid-phase sintering of a silicon carbide powder and of a sintering additive, the product having a relative density of greater than 98.5% and including: more than 92% by weight of SiC present in the form of grains, less than 2% by weight of elemental oxygen, less than 6% by weight, in total, of other elements, wherein more than 10% by number of the SiC grains, on the basis of the total number of the grains, have an elongation factor F of greater than 3 (F>3), wherein more than 50% by number of the grains, the elongation factor F of which is greater than 3, have a width of greater than 3 micrometers, and wherein the other SiC grains in the product have a mean equivalent diameter of greater than 1 micrometer and less than 20 micrometers.Type: GrantFiled: May 17, 2013Date of Patent: April 26, 2016Assignees: SAINT-GOBAIN CENTRE DE RECHERCHES ET D'ETUDES EUROPEEN, CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUEInventors: Gilles Rossiquet, Eric Jorge
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Patent number: 9321690Abstract: A sintered material based on silicon carbide (SiC) reactively sintered between 1,100° C. and 1,700° C. to form a silicon nitride binder (Si3N4), intended in particular for fabricating an aluminum electrolysis cell, including 0.05% to 1.5% of boron, the Si3N4/SiC weight ratio being in the range 0.05 to 0.45. Application, in particular, to an electrolysis cell.Type: GrantFiled: February 5, 2009Date of Patent: April 26, 2016Assignee: SAINT-GOBAIN CENTRE DE RECHERCHES ET D'ETUDES EUROPEENInventors: Eric Jorge, Olivier Marguin, Lionel Moitrier, Olivier Citti
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Publication number: 20150353427Abstract: The invention relates to a melted and cast refractory product having a chemical composition such that, in mass percentages on the basis of the oxides: Al2O3 : complement up to 100%; MgO: 26% to 45%; ZrO2: 0.5% to 10.0%; B2O3: <1.5%; SiO2: <0.5%; Na2O+K2O: <0.3%; CaO: <1.0%; Fe2O3+TiO2: <0.55%; other oxide species: <1,0%. In said product, the elementary mass ratio R of the zirconium content to the total boron, fluorine and silicon content is between 2 and 80.Type: ApplicationFiled: December 19, 2013Publication date: December 10, 2015Inventors: Eric Jorge, Olivier Francy
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Publication number: 20150299880Abstract: The present disclosure relates to an electrolytic cell for the production of aluminium by reducing alumina. The cell may comprise a sidewall including at least one side block. The side block may comprise an aluminous material having an apparent porosity of less than about 10% and a composition, as a weight percentage on the basis of the aluminous material and for a total of about 100%, such that: Al2O3>about 50%, beta-alumina being less than about 20% of the weight of the aluminous material, oxides that are less reducible than alumina at 1000° C.<about 50%, Na2O<about 3.9%, and other components<about 5%.Type: ApplicationFiled: January 18, 2013Publication date: October 22, 2015Applicant: Saint-Gobain Centre De Recherches Et D'Etudes EuropeenInventors: Eric Jorge, Olivier Francy, Olivier Panagiotis
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Publication number: 20150152012Abstract: A product obtained by solid-phase sintering of a silicon carbide powder and of a sintering additive, the product having a relative density of greater than 98.5% and including: more than 92% by weight of SiC present in the form of grains, less than 2% by weight of elemental oxygen, less than 6% by weight, in total, of other elements, wherein more than 10% by number of the SiC grains, on the basis of the total number of the grains, have all elongation factor F of greater than 3 (F>3), wherein more than 50% by number of the grains, the elongation factor F of which is greater than 3, have a width of greater than 3 micrometers, and wherein the other SiC grains in the product have a mean equivalent diameter of greater than 1 micrometer and less than 20 micrometers.Type: ApplicationFiled: May 17, 2013Publication date: June 4, 2015Applicant: SAINT-GOBAIN CENTRE DE RECHERCHES ET D'ETUDES EUROPEENInventors: Gilles Rossiquet, Eric Jorge
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Publication number: 20150111718Abstract: Sintered product exhibiting a relative density of greater than 97% and composed of: more than 92% by weight of silicon carbide, between 0.5% and 8% by weight of an amorphous secondary phase comprising the elements O, Si and one or two elements chosen from Al and Y, less than 2% of other elements, present in said product in the form of an additional phase or of unavoidable impurities, in which the silicon carbide is present in the form of crystalline grains and in which said secondary phase is amorphous and located essentially at the boundaries of the silicon carbide grains.Type: ApplicationFiled: April 15, 2013Publication date: April 23, 2015Applicants: SAINT-GOBAIN CENTRE DE RECHERCHES ET D'ETUDES EUROPEEN, CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUEInventors: Gilles Rossiquet, Eric Jorge
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Patent number: 8980775Abstract: The invention relates to a powder comprising more than 70% of glass-ceramic and/or refractory particles, a particle of said powder being classed in the fraction called “matrix” or in the fraction called “aggregate” according to whether it is smaller than, or equal to 100 ?m, or bigger than 100 ?m, respectively, the aggregate, representing more than 60% of the powder, comprising: more than 40% of particles of a glass-ceramic material having a crystallization rate of higher than 50% and a thermal expansion value, measured at 700° C., of less than 0.3%, called “glass-ceramic grains”; less than 35% of particles of a refractory material different from a glass-ceramic material, called “refractory grains”, the quantity of refractory grains being higher than 10% if the aggregate comprises more than 40% of glass-ceramic grains having a thermal expansion value, measured at 700° C., of less than or equal to 0.Type: GrantFiled: December 21, 2010Date of Patent: March 17, 2015Assignee: Saint-Gobain Centre de Recherches et D'Etudes EuropeanInventors: Olivier Jean Francy, Eric Jorge
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Patent number: 8901022Abstract: The invention relates to a powder comprising more than 70% of refractory particles, in weight percent relative to the weight of the powder, a particle of said powder being classed in the fraction called “matrix” or in the fraction called “aggregate”, according to whether it is smaller than, or equal to 100 ?m, or larger than 100 ?m, respectively, said powder comprising, in weight percent relative to the weight of the powder: between 0.1% and 18% of particles of a heat-activatable binder, called “heat-activatable binder particles”; and more than 40% of refractory particles, called “ATZ particles”, having the following chemical composition, in weight percentages on the basis of the oxides of said ATZ particles: 10%?Al2O3?55%; 35%?TiO2?80%; 1%?MgO+Cr2O3?10%; 8%?ZrO2?20%; SiO2?8%.Type: GrantFiled: December 23, 2010Date of Patent: December 2, 2014Assignee: Saint0Gobain Centre de Recherches et d'Etudes EuropeenInventors: Olivier Jean Francy, Eric Jorge
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Patent number: 8497222Abstract: A molten and cast refractory material having a chemical composition, in weight percent on the basis of oxides, of: —Al2O3: the remainder up to 100%; —MgO: 28% to 50%; —CuO: 0.05% to 1.0%; —B2O3: ?1.0%; —SiO2: <0.5%; —Na2O+K2O: <0.3%; —CaO: <1.0%; —Fe2O3+TiO2: <0.55%; —and other oxide species: <0.5%.Type: GrantFiled: June 1, 2010Date of Patent: July 30, 2013Assignee: Saint-Gobain Centre de Recherches et d'Etudes EuropeenInventors: Eric Jorge, Sebastien Bourdonnais
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Publication number: 20130056915Abstract: A sintered material based on silicon carbide (SiC) reactively sintered between 1,100° C. and 1,700° C. to form a silicon nitride binder (Si3N4), intended in particular for fabricating an aluminum electrolysis cell, including 0.05% to 1.5% of boron, the Si3N4/SiC weight ratio being in the range 0.05 to 0.45. Application, in particular, to an electrolysis cell.Type: ApplicationFiled: February 5, 2009Publication date: March 7, 2013Applicant: SAINT-GOBAIN CENTRE DE RECHERCHES ET D'ETUDES EUROPEENInventors: Eric Jorge, Olivier Marguin, Lionel Moitrier, Olivier Citti
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Publication number: 20120316053Abstract: The invention relates to a powder comprising more than 70% of glass-ceramic and/or refractory particles, a particle of said powder being classed in the fraction called “matrix” or in the fraction called “aggregate” according to whether it is smaller than, or equal to 100 ?m, or bigger than 100 ?m, respectively, the aggregate, representing more than 60% of the powder, comprising: more than 40% of particles of a glass-ceramic material having a crystallization rate of higher than 50% and a thermal expansion value, measured at 700° C., of less than 0.3%, called “glass-ceramic grains”; less than 35% of particles of a refractory material different from a glass-ceramic material, called “refractory grains”, the quantity of refractory grains being higher than 10% if the aggregate comprises more than 40% of glass-ceramic grains having a thermal expansion value, measured at 700° C., of less than or equal to 0.Type: ApplicationFiled: December 21, 2010Publication date: December 13, 2012Applicant: Saint-Gobian Centre De Recherches Et D'Etudes EuropeenInventors: Olivier Jean Francy, Eric Jorge
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Publication number: 20120309608Abstract: The invention relates to a powder comprising more than 70% of refractory particles, in weight percent relative to the weight of the powder, a particle of said powder being classed in the fraction called “matrix” or in the fraction called “aggregate”, according to whether it is smaller than, or equal to 100 ?m, or larger than 100 ?m, respectively, said powder comprising, in weight percent relative to the weight of the powder: between 0.1% and 18% of particles of a heat-activatable binder, called “heat-activatable binder particles”; and more than 40% of refractory particles, called “ATZ particles”, having the following chemical composition, in weight percentages on the basis of the oxides of said ATZ particles: 10%?Al2O3?55%; 35%?TiO2?80%; 1%?MgO+Cr2O3?10%; 8%?ZrO2?20%; SiO2?8%.Type: ApplicationFiled: December 23, 2010Publication date: December 6, 2012Inventors: Olivier Jean Francy, Eric Jorge
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Publication number: 20120100043Abstract: A molten and cast refractory material having a chemical composition, in weight percent on the basis of oxides, of: —Al2O3: the remainder up to 100%; —MgO: 28% to 50%; —CuO: 0.05% to 1.0%; —B2O3: ?1.0%; —SiO2: <0.5%; —Na2O+K2O: <0.3%; —CaO: <1.0%; —Fe2O3+TiO2: <0.55%; —and other oxide species: <0.5%.Type: ApplicationFiled: June 1, 2010Publication date: April 26, 2012Applicant: Saint-Gobain Centre De Recherches Et D'Etudes EuropeenInventors: Eric Jorge, Sebastien Bourdonnais
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Patent number: 8097547Abstract: A sintered material based on silicon carbide (SiC) reactively sintered between 1,100° C. and 1,700° C. to form a silicon nitride binder (Si3N4), intended in particular for fabricating an aluminum electrolysis cell, including 0.05% to 1.5% of boron, the Si3N4/SiC weight ratio being in the range 0.05 to 0.45.Type: GrantFiled: February 8, 2008Date of Patent: January 17, 2012Assignee: Saint-Gobain Centre de Recherches et d'Etudes EuropeenInventors: Eric Jorge, Olivier Marguin, Lionel Moitrier, Olivier Citti
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Patent number: 8076254Abstract: A sintered refractory block based on silicon carbide (SiC) with a silicon nitride (Si3N4) bond, for the manufacture of a aluminium electrolysis vessel, characterized in that it comprises, expressed in percentage by weight, at least 0.05% boron and/or between 0.05 and 1.2% calcium.Type: GrantFiled: November 25, 2005Date of Patent: December 13, 2011Assignee: Saint-Gobain Centre de Recherches et d'Etudes EuropeenInventors: Eric Jorge, Olivier Marguin
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Patent number: 8003557Abstract: A reaction sintered silicon carbide-based product, including a silicon carbide component, a bond component, wherein the bond component includes silicon oxynitride in excess of any silicon nitride of the bond component, and at least one boron component residual to an amount present prior to reaction sintering to cause increased resistance of the reaction sintered silicon carbide-based product to volume change under oxidative stress, and methods of making the same.Type: GrantFiled: June 12, 2009Date of Patent: August 23, 2011Assignee: Saint-Gobain Ceramics & Plastics, Inc.Inventors: Nancy P. Levoy, Edmund A. Cortellini, Eric Jorge
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Publication number: 20110175264Abstract: A method of forming a sintered silicon carbide body includes mixing silicon carbide powder having an oxygen content of less than about 3 wt % and having a surface area in a range of between about 8 m2/g and about 15 m2/g, with boron carbide powder and carbon sintering aid to form a green silicon carbide body. Alternatively, a method of producing a sintered silicon carbide body includes mixing the silicon carbide powder with titanium carbide powder having an average particle diameter in a range of between about 5 nm and about 100 nm and with carbon sintering aid to form a green silicon carbide body. In another alternative, a method of forming a sintered silicon carbide body includes mixing silicon carbide powder with boron carbide powder, the titanium carbide powder, and carbon sintering aid to form a green silicon carbide body. After sintering, the silicon carbide bodies have a density at least 98% of the theoretical density of silicon carbide.Type: ApplicationFiled: July 22, 2010Publication date: July 21, 2011Inventors: Vimal K. Pujari, Eric Jorge, Christopher J. Reilly