Abstract: A mold system and method for forming a casting article for investment casting is disclosed. The mold system includes a mold for receiving therein a selected core chosen from a plurality of varied cores. The mold includes a plurality of separable mold portions that are coupleable together to create the mold and configured to form a sacrificial material from a sacrificial material fluid about the selected core. At least one selected separable mold portion of the plurality of separable mold portions includes a set of varied interchangeable versions of the at least one selected separable mold portion. Each varied interchangeable version of the selected separable mold portion is configured to accommodate a different core of the plurality of varied cores. A number of systems for controlling a temperature of the mold are also disclosed.

Abstract: A mold system and method for forming a casting article for investment casting is disclosed. The mold system includes a mold for receiving therein a selected core chosen from a plurality of varied cores. The mold includes a plurality of separable mold portions that are coupleable together to create the mold and configured to form a sacrificial material from a sacrificial material fluid about the selected core. At least one selected separable mold portion of the plurality of separable mold portions includes a set of varied interchangeable versions of the at least one selected separable mold portion. Each varied interchangeable version of the selected separable mold portion is configured to accommodate a different core of the plurality of varied cores. A number of systems for controlling a temperature of the mold are also disclosed.

Abstract: A mold system and method for forming a casting article for investment casting is disclosed. The mold system includes a mold for receiving therein a selected core chosen from a plurality of varied cores. The mold includes a plurality of separable mold portions that are coupleable together to create the mold and configured to form a sacrificial material from a sacrificial material fluid about the selected core. At least one selected separable mold portion of the plurality of separable mold portions includes a set of varied interchangeable versions of the at least one selected separable mold portion. Each varied interchangeable version of the selected separable mold portion is configured to accommodate a different core of the plurality of varied cores. A number of systems for controlling a temperature of the mold are also disclosed.

Abstract: A mold system and method for forming a casting article for investment casting is disclosed. The mold system includes a mold for receiving therein a selected core chosen from a plurality of varied cores. The mold includes a plurality of separable mold portions that are coupleable together to create the mold and configured to form a sacrificial material from a sacrificial material fluid about the selected core. At least one selected separable mold portion of the plurality of separable mold portions includes a set of varied interchangeable versions of the at least one selected separable mold portion. Each varied interchangeable version of the selected separable mold portion is configured to accommodate a different core of the plurality of varied cores. A number of systems for controlling a temperature of the mold are also disclosed.

Abstract: A mold system and method for forming a casting article for investment casting is disclosed. The mold system includes a mold for receiving therein a selected core chosen from a plurality of varied cores. The mold includes a plurality of separable mold portions that are coupleable together to create the mold and configured to form a sacrificial material from a sacrificial material fluid about the selected core. At least one selected separable mold portion of the plurality of separable mold portions includes a set of varied interchangeable versions of the at least one selected separable mold portion. Each varied interchangeable version of the selected separable mold portion is configured to accommodate a different core of the plurality of varied cores. A number of systems for controlling a temperature of the mold are also disclosed.

Abstract: A mold system and method for forming a casting article for investment casting is disclosed. The mold system includes a mold for receiving therein a selected core chosen from a plurality of varied cores. The mold includes a plurality of separable mold portions that are coupleable together to create the mold and configured to form a sacrificial material from a sacrificial material fluid about the selected core. At least one selected separable mold portion of the plurality of separable mold portions includes a set of varied interchangeable versions of the at least one selected separable mold portion. Each varied interchangeable version of the selected separable mold portion is configured to accommodate a different core of the plurality of varied cores. A number of systems for controlling a temperature of the mold are also disclosed.

Abstract: In one aspect, a method for manufacturing a rotor blade for a wind turbine is disclosed. The method may generally include assembling a blade blank comprising a shear member and a volume of core material and removing material from the blade blank to form a body having a pressure side and a suction side extending between a leading edge and a trailing edge. The shear member may have a first end disposed adjacent to the pressure side and a second end disposed adjacent to the suction side. In addition, the method may include positioning a skin around an outer perimeter of the body.

Abstract: A rotor blade for a wind turbine is disclosed. The rotor blade includes a blade root, a blade tip and a body extending between the blade root and the blade tip. The body has a pressure side and a suction side extending between a leading edge and a trailing edge. The body also defines an inner surface. The rotor blade also includes a spar member extending between a portion of the inner surface defined on the pressure side of the body and a portion of the inner surface defined on the suction side of the body. In addition, the rotor blade includes a plurality of structural members extending adjacent to the inner surface. The structural members are configured to intersect one another along the inner surface.

Abstract: A rotor blade for a wind turbine is disclosed. The rotor blade may generally include a body formed at least partially from a core material. The body may generally define a pressure side and a suction side extending between a leading edge and a trailing edge. The rotor blade may also include a plurality of shear members and a plurality of stiffening members. The shear members may generally extend between the pressure and suction sides of the body and may each include a first end and a second end. The stiffening members may be spaced apart around the pressure and suction sides of the body, with each stiffening member being disposed at the first end or the second end of one of the shear members. Additionally, the rotor blade may include a skin extending around an outer perimeter of the body.

Abstract: In one embodiment, a rotor blade includes a tip, a root, and a body extending between the tip and the root. The body has surfaces defining a pressure side, a suction side, a leading edge, and a trailing edge. The body further defines an inboard portion, an outboard portion, and a bend therebetween. The bend is defined such that the outboard portion extends outwardly with respect to the inboard portion. The bend is stiffened to reduce opening of the bend during deflection of the rotor blade.

Abstract: A rotor blade for a wind turbine is disclosed. The rotor blade may generally include a body formed at least partially from a core material. The body may generally define a pressure side and a suction side extending between a leading edge and a trailing edge. The rotor blade may also include a plurality of shear members and a plurality of stiffening members. The shear members may generally extend between the pressure and suction sides of the body and may each include a first end and a second end. The stiffening members may be spaced apart around the pressure and suction sides of the body, with each stiffening member being disposed at the first end or the second end of one of the shear members. Additionally, the rotor blade may include a skin extending around an outer perimeter of the body.

Abstract: A spar assembly for a rotor blade of a wind turbine is disclosed. The spar assembly may generally include a first spar cap and a second spar cap spaced apart from the first spar cap such that a cross-sectional area is defined directly between the first and second spar caps. Additionally, the spar assembly may include a web having a first end disposed adjacent to the first spar cap and a second end disposed adjacent to the second spar cap. The web may be configured such that at least a portion of an inner surface of the web is disposed outside of the cross-sectional area.

Abstract: A joint sleeve for assembling together a first blade section and a second blade section of a rotor blade assembly is disclosed. The joint sleeve may include an outer surface and an inner surface defining a cavity. The cavity may be configured to receive a joint end of the first blade section and a joint end of the second blade section. The joint sleeve may also include a plurality of openings defined between the outer and inner surfaces. The openings may be configured to receive fasteners for securing the joint ends of the first and second blade sections within the cavity. Additionally, a profile of the outer surface may be configured to generally correspond to an aerodynamic profile of the first and second blade sections such that a substantially continuous aerodynamic profile is defined between the first and second blade sections when the joint ends are inserted within the cavity.

Abstract: A plurality of lightning receptors are configured along either or both of the suction side and pressure side shell members of a wind turbine blade. At least one lightning protection cable is disposed within the internal cavity of the blade, with the receptors in electrical conductive contact with the lightning protection cable. A plurality of cable attachment devices are disposed and spaced apart along either or both of the shell members. The attachment devices include a base that is fixed to the respective shell member and a receiver configured on the base that engages and supports the lighting protection, wherein the plurality of attachment devices intermittently support the lightning protection cable within the internal cavity of the blade.

Abstract: A rotor blade for a wind turbine is disclosed. In one embodiment, the rotor blade includes a tip, a root, and a body extending between the tip and the root. The body has surfaces defining a pressure side, a suction side, a leading edge, and a trailing edge. The body further defines an inboard portion, an outboard portion, and a bend therebetween. The bend is defined such that the outboard portion extends outwardly with respect to the inboard portion. The bend is stiffened to reduce opening of the bend during deflection of the rotor blade.

Abstract: A spar assembly for a rotor blade of a wind turbine is disclosed. The spar assembly may generally include a first spar cap and a second spar cap spaced apart from the first spar cap such that a cross-sectional area is defined directly between the first and second spar caps. Additionally, the spar assembly may include a web having a first end disposed adjacent to the first spar cap and a second end disposed adjacent to the second spar cap. The web may be configured such that at least a portion of an inner surface of the web is disposed outside of the cross-sectional area.