Patents by Inventor Eric M. Engerman

Eric M. Engerman has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240131923
    Abstract: Systems and methods for a lockable electric axle are provided. The electric axle includes a first electric machine coupled to a first drive wheel via a first gear set. The electric axle further includes a second electric machine coupled to a second drive wheel via a second gear set, and a locking clutch designed to selectively lock the rotation of a first rotor shaft and a second rotor shaft in the first and second electric machines, respectively.
    Type: Application
    Filed: October 19, 2022
    Publication date: April 25, 2024
    Inventors: Rick C. SIGMON, Andy PERAKES, Eric M. ENGERMAN
  • Patent number: 11949319
    Abstract: An electric drive axle of a vehicle includes an electric motor having an output shaft. An idler assembly is drivingly coupled to the electric motor and a differential. The idler assembly includes a first gear-clutch assembly to facilitate a first gear ratio and a second gear-clutch assembly to facilitate a second gear ratio.
    Type: Grant
    Filed: February 24, 2023
    Date of Patent: April 2, 2024
    Assignee: DANA AUTOMOTIVE SYSTEMS GROUP, LLC
    Inventors: Gowrisankar Devaraj, Eric M. Engerman, Charles B. Lohr, III, Gordon M. McIndoe, Travis J. Miller, Ryan D. Nelms, Matthew Simister, Ned W. Wright
  • Patent number: 11933389
    Abstract: Multi-speed gearbox systems and methods. A multi-speed gearbox, in one example, includes a planetary assembly with a first gear set rotationally coupled to a second gear set. The multi-speed gearbox further includes a first clutch configured to selectively couple a first sun gear of the first gear set to an input shaft configured to rotationally couple to an electric machine and a second clutch configured to selectively couple a first sun gear of the second gear set to an output shaft.
    Type: Grant
    Filed: February 21, 2023
    Date of Patent: March 19, 2024
    Assignee: DANA AUTOMOTIVE SYSTEMS GROUP, LLC
    Inventor: Eric M. Engerman
  • Patent number: 11913535
    Abstract: A line of vehicle transmissions is provided. The vehicle line includes a first multi-stage gear train assembly with at least two stages, a second multi-stage gear train assembly with at least three stages, and a housing including a first section removably attached to a second section. The second housing section is configured to receive the first and second multi-stage gear train assemblies in different product arrangements.
    Type: Grant
    Filed: August 1, 2022
    Date of Patent: February 27, 2024
    Assignee: DANA AUTOMOTIVE SYSTEMS GROUP, LLC
    Inventor: Eric M. Engerman
  • Patent number: 11878577
    Abstract: An electric drive axle including a first shaft in driving engagement with an electric motor. A first gear and a second gear are coupled with the first shaft. A second shaft is disposed offset from the first shaft. A third gear is selectively coupled with the second shaft, and the third gear is meshed with the first gear. A fourth gear is selectively coupled with the second shaft, and the fourth gear is meshed with the second gear. A fifth gear is coupled with the second shaft and meshed with a sixth gear coupled with a differential case.
    Type: Grant
    Filed: November 19, 2021
    Date of Patent: January 23, 2024
    Assignee: DANA AUTOMOTIVE SYSTEMS GROUP, LLC
    Inventor: Eric M. Engerman
  • Patent number: 11833898
    Abstract: Methods and systems are provided for a vehicle system. In one example, the vehicle system includes a first electric drive axle assembly and a second electric drive axle assembly. Each of the first and second axle assemblies has a gear train with a planetary gear set axially offset from a motor-generator and each planetary gear set is rotationally coupled to a differential.
    Type: Grant
    Filed: January 11, 2023
    Date of Patent: December 5, 2023
    Assignee: DANA AUTOMOTIVE SYSTEMS GROUP, LLC
    Inventor: Eric M. Engerman
  • Publication number: 20230373294
    Abstract: Methods and systems for an electric drive axle of a vehicle are provided. A gear train in an electric drive axle system includes, in one example, an input shaft configured to rotationally couple to an electric motor-generator and including a first gear and an intermediate shaft including a second gear rotationally coupled to the first gear and a third gear and a fourth gear each configured to rotationally couple to a separate gear on an output shaft. In this example, the second gear, the third gear, and the fourth gear have different sizes, the third gear includes an axial extension having at outer surface, and an interior surface of the second gear circumferentially surrounds at least a portion of the outer surface of the axial extension.
    Type: Application
    Filed: July 25, 2023
    Publication date: November 23, 2023
    Inventor: Eric M. ENGERMAN
  • Publication number: 20230339315
    Abstract: Methods and systems for an electric drive axle are provided. An electric drive axle, in one example, includes an electric machine rotationally coupled to a gearbox which includes a higher range planetary gear set coupled to a lower range planetary gear set via a clutch. The clutch is configured to selectively rotationally couple an input gear to a sun gear in each of the higher range planetary gear set and the lower range planetary gear set in different positions or selectively rotationally couple a carrier in the higher range planetary gear set to a carrier and a sun gear in the lower range planetary gear set in different positions.
    Type: Application
    Filed: April 19, 2023
    Publication date: October 26, 2023
    Inventors: Eric M. ENGERMAN, Andy PERAKES
  • Publication number: 20230341034
    Abstract: An electric axle is provided. The electric axle includes, in one example, an electric machine rotationally coupled to a layshaft via a first gear reduction and a differential rotationally coupled to the first gear reduction, a first axle shaft, and a second axle shaft. In the electric axle, the electric machine is positioned laterally between at least two drive wheels that are rotationally coupled to the first axle shaft and the second axle shaft and a rotational axis of the electric machine is axially offset from rotational axes of the at least two drive wheels.
    Type: Application
    Filed: April 21, 2023
    Publication date: October 26, 2023
    Inventors: Eric M. ENGERMAN, Andy PERAKES, Rick C. SIGMON
  • Patent number: 11794572
    Abstract: Methods and systems for an electric drive axle of a vehicle are provided. An electric drive axle system includes, in one example, an electric motor-generator rotationally coupled to a gear train. The gear train includes an output shaft rotationally coupled to a gear assembly axially offset from an input shaft rotationally coupled to the electric motor-generator, where the gear assembly is rotationally coupled to a differential and the differential is rotationally coupled to an axle, a first clutch assembly is configured to rotationally couple and decouple a first gear set from the output shaft, and a second clutch assembly is configured to rotationally couple and decouple a second gear set from the output shaft, the second gear set having a different gear ratio than the first gear set.
    Type: Grant
    Filed: November 4, 2021
    Date of Patent: October 24, 2023
    Assignee: DANA AUTOMOTIVE SYSTEMS GROUP, LLC
    Inventor: Eric M. Engerman
  • Publication number: 20230294503
    Abstract: An electric axle is provided. The electric axle includes, in one example, a first electric machine directly coupled to a first planetary gear set, a second electric machine directly coupled to a second planetary gear set and a housing. The housing includes a first section that encloses the first electric machine and the first planetary gear set, a second section that encloses the second electric machine and the second planetary gear set, and a decreased diameter section that extends between the first section and the second section.
    Type: Application
    Filed: February 23, 2023
    Publication date: September 21, 2023
    Inventors: Andy PERAKES, Eric M. ENGERMAN, Ryan D. NELMS, Rick C. SIGMON
  • Publication number: 20230296160
    Abstract: Methods and systems for an electric drive axle of a vehicle are provided. An electric drive axle system includes, in one example, a gear train configured to rotationally attach to an electric motor-generator. The gear train includes an output shaft rotationally coupled to a first planetary gear assembly axially offset from an input shaft rotationally coupled to the electric motor-generator, the first planetary gear assembly configured to removably couple to a differential arranged co-axial with an axle.
    Type: Application
    Filed: May 23, 2023
    Publication date: September 21, 2023
    Inventors: Eric M. ENGERMAN, Mitchell R. LAWSON
  • Patent number: 11752861
    Abstract: Methods and systems for an electric drive axle of a vehicle are provided. A gear train in an electric drive axle system includes, in one example, an input shaft configured to rotationally couple to an electric motor-generator and including a first gear and an intermediate shaft including a second gear rotationally coupled to the first gear and a third gear and a fourth gear each configured to rotationally couple to a separate gear on an output shaft. In this example, the second gear, the third gear, and the fourth gear have different sizes, the third gear includes an axial extension having at outer surface, and an interior surface of the second gear circumferentially surrounds at least a portion of the outer surface of the axial extension.
    Type: Grant
    Filed: August 5, 2021
    Date of Patent: September 12, 2023
    Assignee: Dana Automotive Systems Group, LLC
    Inventor: Eric M. Engerman
  • Patent number: 11718172
    Abstract: Methods and systems for a gearbox are provided. A multi-speed gearbox system in an electric vehicle includes, in one example, a planetary assembly designed to rotationally coupled to an electric machine and including a first planetary gear set that is rotationally coupled to a second planetary gear set that includes a first set of pinion gears and a second set of pinion gears. The multi-speed gearbox system further includes a first clutch designed to selectively ground a first component in one of the first planetary gear set and the second planetary gear set.
    Type: Grant
    Filed: April 25, 2022
    Date of Patent: August 8, 2023
    Assignee: Dana Automotive Systems Group, LLC
    Inventor: Eric M. Engerman
  • Publication number: 20230226904
    Abstract: An electric drive axle in a vehicle is provided. The electric drive axle includes, in one example, an electric motor-generator, a gearbox, and a differential. The gearbox comprises a planetary gear set that includes a sun gear configured to rotate on a sun gear shaft directly coupled to a rotor of the electric motor-generator and an intermediate shaft that includes an idler gear rotationally coupled to a pinion gear that is rotationally coupled to the carrier.
    Type: Application
    Filed: March 1, 2023
    Publication date: July 20, 2023
    Inventor: Eric M. ENGERMAN
  • Publication number: 20230216374
    Abstract: An electric drive axle of a vehicle includes an electric motor having an output shaft. An idler assembly is drivingly coupled to the electric motor and a differential. The idler assembly includes a first gear-clutch assembly to facilitate a first gear ratio and a second gear-clutch assembly to facilitate a second gear ratio.
    Type: Application
    Filed: February 24, 2023
    Publication date: July 6, 2023
    Inventors: Gowrisankar DEVARAJ, Eric M. ENGERMAN, Charles B. LOHR, III, Gordon M. MCINDOE, Travis J. MILLER, Ryan D. NELMS, Matthew SIMISTER, Ned W. WRIGHT
  • Patent number: 11692617
    Abstract: A drive axle of a vehicle includes an electric motor having an output shaft. At least one of a gear and a planetary gear set is operably connected to the output shaft of the electric motor. The at least one of the gear and the planetary gear set is operably connected to a differential configured to transfer torque to two axle half shafts of the vehicle. At least one clutch configured to facilitate a plurality of gear ratios between the electric motor and the differential.
    Type: Grant
    Filed: February 10, 2022
    Date of Patent: July 4, 2023
    Assignee: Dana Automotive Systems Group, LLC
    Inventor: Eric M. Engerman
  • Patent number: 11692615
    Abstract: Methods and systems for an electric drive axle of a vehicle are provided. An electric drive axle system includes, in one example, a gear train configured to rotationally attach to an electric motor-generator. The gear train includes an output shaft rotationally coupled to a first planetary gear assembly axially offset from an input shaft rotationally coupled to the electric motor-generator, the first planetary gear assembly configured to removably couple to a differential arranged co-axial with an axle.
    Type: Grant
    Filed: November 10, 2021
    Date of Patent: July 4, 2023
    Assignee: Dana Automotive Systems Group, LLC
    Inventors: Eric M. Engerman, Mitchell R. Lawson
  • Publication number: 20230202294
    Abstract: An electric drive axle in a vehicle is provided. The electric drive axle includes, in one example, a housing configured to enclose an electric motor-generator and a gearbox. In the electric drive axle, the housing includes a first section that is removably coupled to a second section, the second section at least partially encloses the gearbox, the first section includes a first axle shaft opening, and the second section includes a second axle shaft opening that is laterally aligned with the first axle shaft opening.
    Type: Application
    Filed: March 6, 2023
    Publication date: June 29, 2023
    Inventor: Eric M. ENGERMAN
  • Patent number: 11673462
    Abstract: Methods and systems for an electric drive axle of a vehicle are provided. An electric drive axle system includes, in one example a gear train configured to rotationally attach to an electric motor-generator, the gear train includes an output shaft having a clutch arranged thereon and configured to selectively rotationally couple a gear to the output shaft. The gear train further includes a lubrication channel extending between an output shaft and an axle shaft and including an outlet extending through the output shaft and opening into the clutch.
    Type: Grant
    Filed: August 19, 2022
    Date of Patent: June 13, 2023
    Assignee: Dana Automotive Systems Group, LLC
    Inventor: Eric M. Engerman