Abstract: A method of manufacturing a pressure sensor for sensing a pressure of a process fluid includes obtaining a sensor body having a sensor cavity formed therein. A metal tube is placed through an opening in the sensor body into the sensor cavity. A rod is placed through the metal tube and into the sensor cavity. The sensor cavity is at least partially filled with a dielectric material and the dielectric material completely covers the metal tube carried in the sensor cavity and a portion of the rod. The rod is removed and thereby forming a dielectric passageway which is fluidically coupled to the metal tube. The sensor cavity is sealed with a deflectable diaphragm which is configured to deflect in response to applied pressure from the process fluid. A differential pressure sensor for sensing a differential pressure of a process fluid includes a sensor body having a sensor cavity formed therein is also provided.

Abstract: A method of manufacturing a pressure sensor for sensing a pressure of a process fluid includes obtaining a sensor body having a sensor cavity formed therein. A metal tube is placed through an opening in the sensor body into the sensor cavity. A rod is placed through the metal tube and into the sensor cavity. The sensor cavity is at least partially filled with a dielectric material and the dielectric material completely covers the metal tube carried in the sensor cavity and a portion of the rod. The rod is removed and thereby forming a dielectric passageway which is fluidically coupled to the metal tube. The sensor cavity is sealed with a deflectable diaphragm which is configured to deflect in response to applied pressure from the process fluid. A differential pressure sensor for sensing a differential pressure of a process fluid includes a sensor body having a sensor cavity formed therein is also provided.

Abstract: A pressure sensor assembly includes a pressure sensor, a pedestal and an electrically conductive header having a header cavity. The pressure sensor includes, an electrically conductive sensing layer having a sensor diaphragm, an electrically conductive backing layer having a bottom surface that is bonded to the sensing layer, an electrically insulative layer having a bottom surface that is bonded to a top surface of the backing layer, and a sensor element having an electrical parameter that changes based on a deflection of the sensor diaphragm in response to a pressure difference. The pedestal is bonded to the electrically insulative layer and attached to the header within the header cavity.

Abstract: A pressure sensor assembly includes a pressure sensor, a pedestal and an electrically conductive header having a header cavity. The pressure sensor includes, an electrically conductive sensing layer having a sensor diaphragm, an electrically conductive backing layer having a bottom surface that is bonded to the sensing layer, an electrically insulative layer having a bottom surface that is bonded to a top surface of the backing layer, and a sensor element having an electrical parameter that changes based on a deflection of the sensor diaphragm in response to a pressure difference. The pedestal is bonded to the electrically insulative layer and attached to the header within the header cavity.

Abstract: A process transmitter for sensing a process variable includes a transmitter housing, a sensor, transmitter circuitry, a passageway and a flame arrestor. The transmitter housing has an interior. The sensor is disposed within the interior, senses a process variable of an industrial process and generates a sensor signal. The transmitter circuitry is disposed within the interior and connects to the sensor. The passageway is in communication with the sensor and extends through the interior of the transmitter housing. The passageway has a first cross-sectional profile. The flame arrestor is positioned in the passageway. The flame arrestor has a second cross-sectional profile different from the first cross-sectional profile. The flame arrestor produces a path in an interior of the passageway having a smaller cross-sectional area than that of the first cross-sectional profile of the passageway.

Abstract: A process transmitter for sensing a process variable includes a transmitter housing, a sensor, transmitter circuitry, a passageway and a flame arrestor. The transmitter housing has an interior. The sensor is disposed within the interior, senses a process variable of an industrial process and generates a sensor signal. The transmitter circuitry is disposed within the interior and connects to the sensor. The passageway is in communication with the sensor and extends through the interior of the transmitter housing. The passageway has a first cross-sectional profile. The flame arrestor is positioned in the passageway. The flame arrestor has a second cross-sectional profile different from the first cross-sectional profile. The flame arrestor produces a path in an interior of the passageway having a smaller cross-sectional area than that of the first cross-sectional profile of the passageway.