Abstract: A system and method by which, in photoreceptor devices that use non-contact charging, an impending failure of a photoreceptor can be accurately estimated based on a determined thickness of a charge transport layer in the photoreceptor. The systems and methods may include measuring current delivered to the photoreceptor charge transport layer, measuring voltage of the photoreceptor transport layer, determining a slope of the charge device, determining the thickness of the charge transport layer based on at least one of the measured current value, voltage value, or charge device slope, and determining a photoreceptor replacement interval based on the determined thickness.

Abstract: Apparatuses useful in printing and methods of mitigating media edge wear effects on fixing belts in printing are provided. An exemplary apparatus useful for printing onto media includes a first roll including a first surface; a second roll including a second surface; a fixing member including a third surface; a fixing belt supported on the first surface and second surface, the fixing belt including a surface forming a nip with the fixing member; a registration distribution system for translating the first roll, second roll, fixing member and fixing belt, as a unit, transversely with respect to a media travel path of media received at the nip; and a belt steering mechanism connected to the second roll for translating the fixing belt across the first surface of the first roll at the nip, transversely to the media travel path, while the registration distribution system translates the first roll, second roll, fixing member and fixing belt transversely to the media travel path.

Abstract: A system suited to scheduling print jobs for a printing system includes a first processing component which identifies preliminary attributes of print jobs to be printed on sheets. A job scheduler receives the preliminary attributes and assigns each of the print jobs to one of a plurality of job queues in time order for printing. Print jobs spanning the same time are scheduled for printing contemporaneously. In one mode of operation, the assignment of the print jobs to the job queues is based on their preliminary attributes and on the application of at least one constraint which affects contemporaneous printing of at least two of the plurality of print jobs. A second processing component identifies detailed attributes of the print jobs. A sheet scheduler receives information on the assignments of the print jobs and their detailed attributes and forms an itinerary for each sheet to be printed.

Abstract: A photoreceptor charge transport layer thickness determining apparatus for a photoreceptor including a scorotron charge device having coronode wires and a scorotron grid positioned between the corona wires and the photoreceptor charge transport layer, the scorotron charge device being configured to charge the photoreceptor layer using corona discharge to generate ions directed to a surface of the photoreceptor charge transport layer. A first current measuring device measures a current supplied to the coronode wires and outputs a first current value, a second current measuring device measures a current being delivered to the scorotron grid and outputs a second current value, and a processor receives the first and second current values and determines a current delivered to the photoreceptor charge transport layer by subtracting the second current value from the first current value, and determines a thickness of the photoreceptor charge transport layer using the current value.

Abstract: A photoreceptor charge transport layer thickness determining apparatus for a photoreceptor including a scorotron charge device having coronode wires and a scorotron grid positioned between the corona wires and the photoreceptor charge transport layer, the scorotron charge device being configured to charge the photoreceptor layer using corona discharge to generate ions directed to a surface of the photoreceptor charge transport layer. A first current measuring device measures a current supplied to the coronode wires and outputs a first current value, a second current measuring device measures a current being delivered to the scorotron grid and outputs a second current value, and a processor receives the first and second current values and determines a current delivered to the photoreceptor charge transport layer by subtracting the second current value from the first current value, and determines a thickness of the photoreceptor charge transport layer using the current value.

Abstract: A system suited to scheduling print jobs for a printing system includes a first processing component which identifies preliminary attributes of print jobs to be printed on sheets. A job scheduler receives the preliminary attributes and assigns each of the print jobs to one of a plurality of job queues in time order for printing. Print jobs spanning the same time are scheduled for printing contemporaneously. In one mode of operation, the assignment of the print jobs to the job queues is based on their preliminary attributes and on the application of at least one constraint which affects contemporaneous printing of at least two of the plurality of print jobs. A second processing component identifies detailed attributes of the print jobs. A sheet scheduler receives information on the assignments of the print jobs and their detailed attributes and forms an itinerary for each sheet to be printed.

Abstract: A printing system includes a plurality of printers, at least a first and a second of the plurality of printers printing in a first print modality. A scheduling system schedules printing of a set of pages by the plurality of printers. The set of pages, when assembled, may include pages where a high level of consistency is desired, such as facing pages or pages which are otherwise to be placed in close relationship. The scheduling system includes at least two scheduling modes, a first mode in which a consistency constraint is applied to the set of pages, and a second mode, different from the first mode, in which the consistency constraint is not applied. The printing system is configured for printing the set of pages in accordance with the first mode and in accordance with the second mode.

Abstract: A system suited to scheduling print jobs for a printing system includes a first processing component which identifies preliminary attributes of print jobs to be printed on sheets. A job scheduler receives the preliminary attributes and assigns each of the print jobs to one of a plurality of job queues in time order for printing. Print jobs spanning the same time are scheduled for printing contemporaneously. In one mode of operation, the assignment of the print jobs to the job queues is based on their preliminary attributes and on the application of at least one constraint which affects contemporaneous printing of at least two of the plurality of print jobs. A second processing component identifies detailed attributes of the print jobs. A sheet scheduler receives information on the assignments of the print jobs and their detailed attributes and forms an itinerary for each sheet to be printed.

Abstract: In a fusing apparatus including a fuser member and pressure member fusing nip, a controller and sensors, there is provided a method of controlling fused image gloss. The method includes (a) sensing a copy sheet moving into the fusing nip; (b) sensing a temperature of a pre-fusing nip portion of a surface of the fuser member; (c) sensing a temperature of a post-fusing nip portion of the surface of the fuser member; (d) sensing an exit of each copy sheet from the fusing nip; (e) determining a start and an end of each inter-sheet gap portion on the surface of the fuser member; (f) making control calculations using sensed data; and (g) based on the control calculations, applying temperature conditioning only onto an inter-sheet gap portion on the surface of the fuser member for maintaining a near-constant uniform temperature on the surface of the fuser member.

Abstract: A method for identifying transfer efficiency in a xerographic print engine utilizes customer images, thereby avoiding the use of specialized images and the corresponding loss of productivity and paper waste. The method includes electronically sensing a two-dimensional residual mass structure on a substantial portion of a substrate surface within the xerographic print engine after image transfer, analyzing the two-dimensional structure using signal and/or image processing techniques, and determining the transfer efficiency, based on the sensed two-dimensional residual mass structure by applying the following functional equation form or variant: sensor_response=[(1?Mxfer—efficiency)*MpixelCnt]+[(1?Yxfer—efficiency)*YpixelCnt]+[(1?Cxfer—efficiency)*CpixelCnt]+[(1?Kxfer—efficiency)*KpixelCnt].

Abstract: Fusers for fusing toner on media, printing apparatuses, and methods of fusing toner on media in printing apparatuses are disclosed. An exemplary embodiment of the fusers comprises a fuser roll comprising a fusing imaging surface; at least one heating element for heating the fuser roll; a pressure roll including an outer surface, the outer surface and the fusing imaging surface defining a nip; a temperature sensor for sensing a temperature on the fusing imaging surface; a time delay calculator connected to the temperature sensor; a feedback controller connected to the temperature sensor and the heating element, the feedback controller receives a signal from the temperature sensor indicating the temperature on the fusing imaging surface and controls the heating element based on the temperature; and an open-loop controller connected to the heating element and the time delay calculator.

Abstract: A printing system (10) includes at least one marking device (22A, 22B, 22C, 22D). Each of the marking devices is configured for applying images to print media. A primary fusing device (24A, 24B, 24C, 24D) is associated with each of the marking devices for applying a primary fusing treatment to the applied images to form printed media. A portion of the printed media may be only partially fused in the primary fusing treatment. A secondary fusing device (26) receives the printed media from the at least one marking device. The secondary fusing device and/or primary fusing device is addressable. A control system (90) may be operably coupled with the secondary fusing device. The control system evaluates whether the printed media is only partially fused and instructs the secondary fusing device to apply a further fusing treatment to the printed media evaluated as being only partially fused.

Abstract: Fusers for fusing toner on media, printing apparatuses, and methods of fusing toner on media in printing apparatuses are disclosed. An exemplary embodiment of the fusers comprises a fuser roll comprising a fusing imaging surface; at least one heating element for heating the fuser roll; a pressure roll including an outer surface, the outer surface and the fusing imaging surface defining a nip; a temperature sensor for sensing a temperature on the fusing imaging surface; a time delay calculator connected to the temperature sensor; a feedback controller connected to the temperature sensor and the heating element, the feedback controller receives a signal from the temperature sensor indicating the temperature on the fusing imaging surface and controls the heating element based on the temperature; and an open-loop controller connected to the heating element and the time delay calculator.

Abstract: A method for identifying transfer efficiency in a xerographic print engine utilizes customer images, thereby avoiding the use of specialized images and the corresponding loss of productivity and paper waste. The method includes electronically sensing a two-dimensional residual mass structure on a substantial portion of a substrate surface within the xerographic print engine after image transfer, analyzing the two-dimensional structure using signal and/or image processing techniques, and determining the transfer efficiency, based on the sensed two-dimensional residual mass structure by applying the following functional equation form or variant: sensor_response=[(1?Mxfer—efficiency)*MpixelCnt]+[(1?Yxfer—efficiency)*YpixelCnt]+[(1?Cxfer—efficiency)*CpixelCnt]+[(1?Kxfer—efficiency)*KpixelCnt].

Abstract: A method and apparatus for implementing statistical process control (SPC) in a printing environment to address errant reads of control sensors is provided. The system uses SPC, in systems having feedback control based on control sensor data, to identify errant reads and ensure that such errant reads are not used in the applicable feedback loop. Unnecessary reaction to the errant reads is thus avoided.

Abstract: In a fusing apparatus including a fuser member and pressure member fusing nip, a controller and sensors, there is provided a method of controlling fused image gloss. The method includes (a) sensing a copy sheet moving into the fusing nip; (b) sensing a temperature of a pre-fusing nip portion of a surface of the fuser member; (c) sensing a temperature of a post-fusing nip portion of the surface of the fuser member; (d) sensing an exit of each copy sheet from the fusing nip; (e) determining a start and an end of each inter-sheet gap portion on the surface of the fuser member; (f) making control calculations using sensed data; and (g) based on the control calculations, applying temperature conditioning only onto an inter-sheet gap portion on the surface of the fuser member for maintaining a near-constant uniform temperature on the surface of the fuser member.

Abstract: The life of the photoconductor in an image forming apparatus is typically limited by the eventual occurrence of some form of print quality defect related to the photoconductor. One of the typical failure mechanisms is the slow wearing away of the surface layer of the photoconductor. Photoconductor run life is improved by operating a charging station in a low wear mode during certain circumstances, including: during printing of a low stress page as detected based on the image data; during at least one of cycle up and cycle down operations to control charging of the at least one photoconductor over at least one print zone for at least one cycle of rotation of the at least one photoconductor; during printing of at least one test patch in a process control cycle; and upon determination from the image data that at least one photoconductor will not contribute to the printing during a next print cycle.

Abstract: A method and apparatus for implementing statistical process control (SPC) in a printing environment to address errant reads of control sensors is provided. The system uses SPC, in systems having feedback control based on control sensor data, to identify errant reads and ensure that such errant reads are not used in the applicable feedback loop. Unnecessary reaction to the errant reads is thus avoided.

Abstract: The life of the photoconductor in an image forming apparatus is typically limited by the eventual occurrence of some form of print quality defect related to the photoconductor. One of the typical failure mechanisms is the slow wearing away of the surface layer of the photoconductor. Photoconductor run life is improved by operating a charging station in a low wear mode during certain circumstances, including: during printing of a low stress page as detected based on the image data; during at least one of cycle up and cycle down operations to control charging of the at least one photoconductor over at least one print zone for at least one cycle of rotation of the at least one photoconductor; during printing of at least one test patch in a process control cycle; and upon determination from the image data that at least one photoconductor will not contribute to the printing during a next print cycle.

Abstract: A printing system includes first and second marking devices for applying images to print media. A primary fusing device is associated with each of the first and second marking devices for applying a primary fusing treatment to the images applied to print media by the first and second marking devices. A secondary fusing module receives printed media from the first and second marking devices, the secondary fusing module including first and second secondary fusing devices which selectively apply a further fusing treatment to the images applied to the printed media.