Abstract: Devices, systems, and methods are disclosed for reducing leakage current in compressors, such as for heating, ventilation, and air conditioning, and refrigeration (HVAC/HVACR) systems. Several embodiments include a sensor for measuring the isolation resistance of an enclosure of a compressor. The sensor can be electronically coupled to a controller that is configured to activate a heating element mechanically coupled to the enclosure when the controller determines that the isolation resistance measured by the sensor falls indicates that the compressor is at risk of faulting. Activating the heating element causes the refrigerant mixed within the oil to evaporate, which lowers the liquid level within the compressor.

Abstract: A compressor includes a lubricant pump and a shaft having a lubricant vent extending through the shaft. The vent has an outlet, which can be provided below a stator-rotor assembly of a motor of the compressor. The shaft can be used in a variable speed compressor to convey excess lubricant when the pump is over-supplying lubricant due to operation at speeds greater than the minimum speed. The vent can be positioned at a center of the shaft. The outlet of the vent can direct gas and/or lubricant onto windings of the stator so as to provide cooling.

Abstract: An asymmetric scroll compressor includes a compressor housing. An orbiting scroll member and a non-orbiting scroll member disposed within the compressor housing. The orbiting scroll member and the non-orbiting scroll member each includes a baseplate and a wrap extending from the baseplate. The orbiting scroll member and the non-orbiting scroll member intermeshed to form a plurality of compression pockets. A driveshaft affixed to the orbiting scroll member and configured to orbit the orbiting scroll member from a first orbital position to a second orbital position. A communication port disposed on the baseplate of one of the orbiting scroll member and the non-orbiting scroll such that: in the first orbital position, the communication port communicates with a first enclosed pocket of the plurality of compression pockets, and in the second orbital position, the communication port communicates with a second enclosed pocket of the plurality of compression pockets.

Abstract: A climate control system includes a compressor which includes a compressor housing, a compressor element provided in the compressor housing, a lubricant circuit, and an auxiliary sump. The lubricant circuit includes a lubricant sump provided in the compressor housing. The auxiliary sump is in fluid communication with the lubricant sump. A method for maintaining lubrication supply for a compressor of a climate control system includes transferring lubricant from the auxiliary sump to the lubricant sump of the compressor when a height of the lubricant in the auxiliary sump is greater than a height in the lubricant sump and returning the lubricant from the lubricant sump to the auxiliary sump when a height of the lubricant in the lubricant sump is higher than a height of a predetermined minimum level in the lubricant sump. The lubricant in the auxiliary sump and lubricant sump are equalized by gravity.

Abstract: A climate control system includes a compressor which includes a compressor housing, a compressor element provided in the compressor housing, a lubricant circuit, and an auxiliary sump. The lubricant circuit includes a lubricant sump provided in the compressor housing. The auxiliary sump is in fluid communication with the lubricant sump. A method for maintaining lubrication supply for a compressor of a climate control system includes transferring lubricant from the auxiliary sump to the lubricant sump of the compressor when a height of the lubricant in the auxiliary sump is greater than a height in the lubricant sump and returning the lubricant from the lubricant sump to the auxiliary sump when a height of the lubricant in the lubricant sump is higher than a height of a predetermined minimum level in the lubricant sump. The lubricant in the auxiliary sump and lubricant sump are equalized by gravity.

Abstract: An asymmetric scroll compressor includes a compressor housing. An orbiting scroll member and a non-orbiting scroll member disposed within the compressor housing. The orbiting scroll member and the non-orbiting scroll member each includes a baseplate and a wrap extending from the baseplate. The orbiting scroll member and the non-orbiting scroll member intermeshed to form a plurality of compression pockets. A driveshaft affixed to the orbiting scroll member and configured to orbit the orbiting scroll member from a first orbital position to a second orbital position. A communication port disposed on the baseplate of one of the orbiting scroll member and the non-orbiting scroll such that: in the first orbital position, the communication port communicates with a first enclosed pocket of the plurality of compression pockets, and in the second orbital position, the communication port communicates with a second enclosed pocket of the plurality of compression pockets.

Abstract: An asymmetric scroll compressor includes a compressor housing. An orbiting scroll member and a non-orbiting scroll member disposed within the compressor housing. The orbiting scroll member and the non-orbiting scroll member each includes a baseplate and a wrap extending from the baseplate. The orbiting scroll member and the non-orbiting scroll member intermeshed to form a plurality of compression pockets. A driveshaft affixed to the orbiting scroll member and configured to orbit the orbiting scroll member from a first orbital position to a second orbital position. A communication port disposed on the baseplate of one of the orbiting scroll member and the non-orbiting scroll such that: in the first orbital position, the communication port communicates with a first enclosed pocket of the plurality of compression pockets, and in the second orbital position, the communication port communicates with a second enclosed pocket of the plurality of compression pockets.

Abstract: A climate control system includes a compressor which includes a compressor housing, a compressor element provided in the compressor housing, a lubricant circuit, and an auxiliary sump. The lubricant circuit includes a lubricant sump provided in the compressor housing. The auxiliary sump is in fluid communication with the lubricant sump. A method for maintaining lubrication supply for a compressor of a climate control system includes transferring lubricant from the auxiliary sump to the lubricant sump of the compressor when a height of the lubricant in the auxiliary sump is greater than a height in the lubricant sump and returning the lubricant from the lubricant sump to the auxiliary sump when a height of the lubricant in the lubricant sump is higher than a height of a predetermined minimum level in the lubricant sump. The lubricant in the auxiliary sump and lubricant sump are equalized by gravity.

Abstract: An asymmetric scroll compressor includes a compressor housing. An orbiting scroll member and a non-orbiting scroll member disposed within the compressor housing. The orbiting scroll member and the non-orbiting scroll member each includes a baseplate and a wrap extending from the baseplate. The orbiting scroll member and the non-orbiting scroll member intermeshed to form a plurality of compression pockets. A driveshaft affixed to the orbiting scroll member and configured to orbit the orbiting scroll member from a first orbital position to a second orbital position. A communication port disposed on the baseplate of one of the orbiting scroll member and the non-orbiting scroll such that: in the first orbital position, the communication port communicates with a first enclosed pocket of the plurality of compression pockets, and in the second orbital position, the communication port communicates with a second enclosed pocket of the plurality of compression pockets.

Abstract: An HVACR system includes first and second compressors arranged in parallel, a condenser, an expansion device, an evaporator, and a lubricant separator fluidly connected. The first compressor includes a first lubricant sump and a first suction inlet. The second compressor includes a second lubricant sump and a second suction inlet. The lubricant separator is disposed between the evaporator and the first and second compressors, and includes a fluid inlet and two fluid outlets. A first of the two fluid outlets is fluidly connected to at least one of the first and second lubricant sumps. A second of the two fluid outlets is fluidly connected to the first and second suction inlets. The second fluid outlet includes a nozzle disposed within a flow passage of the lubricant separator such that a space is maintained between an outer surface of the nozzle and an inner surface of the flow passage.

Abstract: A scroll compressor and methods of assembling the scroll compressor are disclosed. The scroll compressor includes a frame aligned about a longitudinal axis of the scroll compressor, the frame including a plurality of extensions extending radially from the longitudinal axis, the plurality of extensions including axially extending frame interlock mechanisms. A fixed scroll support is aligned about the longitudinal axis, the fixed scroll support including a plurality of extensions extending radially from the longitudinal axis, the plurality of extensions including axially extending fixed scroll support interlock mechanisms configured to engage the frame interlock mechanisms upon radial rotation. A fixed scroll wrap is integral with or attached to the fixed scroll support.

Abstract: An HVACR system includes first and second compressors arranged in parallel, a condenser, an expansion device, an evaporator, and a lubricant separator fluidly connected. The first compressor includes a first lubricant sump and a first suction inlet. The second compressor includes a second lubricant sump and a second suction inlet. The lubricant separator is disposed between the evaporator and the first and second compressors, and includes a fluid inlet and two fluid outlets. A first of the two fluid outlets is fluidly connected to at least one of the first and second lubricant sumps. A second of the two fluid outlets is fluidly connected to the first and second suction inlets. The second fluid outlet includes a nozzle disposed within a flow passage of the lubricant separator such that a space is maintained between an outer surface of the nozzle and an inner surface of the flow passage.

Abstract: A bearing housing drain in a scroll compressor and method for controlling lubrication of a thrust bearing in the scroll compressor are disclosed. The compressor includes a compressor housing; a non-orbiting scroll member and an orbiting scroll member; an orbiting scroll hub having an upper end and a lower end, the lower end being disposed at a vertical elevation that is lower than the upper end; a thrust bearing; a lubricant sump; a housing drain cavity disposed within the compressor housing and configured to receive lubricant from the lubricant sump and to deliver the lubricant to the thrust bearing; and a bearing housing drain fluidly connected to the housing drain cavity and the lubricant sump.

Abstract: A scroll compressor lubrication system and a scroll compressor are disclosed. The scroll compressor includes a capacity modulator, a lubricant opening, and a gas diverting passage. The capacity modulator is in fluid communication with compression pockets for selectively unloading gas from the pockets. The lubricant opening is in fluid communication with at least one bearing portion of the scroll compressor. Lubricant from the at least one bearing portion in the scroll compressor flows through the lubricant opening. The gas diverting passage includes an inlet and an outlet. The inlet of the gas diverting passage is in fluid communication with the capacity modulator, and the gas diverting passage extends below the lubricant opening such that gas from the outlet of the gas diverting passage can flow through a travel path of the lubricant that flows through the lubricant opening and entrains at least part of the lubricant to at least one bearing portion for lubrication.

Abstract: A scroll member for a scroll compressor is disclosed. The scroll member includes a base member and a wrap member formed on a major surface of the base member. The wrap member includes a modified portion. The modified portion includes a base, a step, and a scallop. The base extends a first distance from the major surface. The step extends a second distance from the base. The scallop extends a third distance from the scallop. The scallop is located at a wrap surface of the wrap member. The wrap surface is disposed relatively away from the major surface relative to the step.

Abstract: A scroll compressor is disclosed. The scroll compressor includes a compressor housing; an orbiting scroll member disposed within the housing; a non-orbiting scroll member disposed within the housing, wherein the orbiting scroll member and the non-orbiting scroll member are intermeshed thereby forming a compression chamber within the housing; and an endplate secured to the non-orbiting scroll member. The endplate includes a check valve surface configured to provide a stop for a check valve of the scroll compressor, a radial sealing surface configured to receive a radial seal, an unloading mechanism surface configured to provide a stop for an unloading mechanism, and a pressure chamber for controlling the unloading mechanism, the endplate also including an aperture that fluidly connects the compression chamber and a discharge chamber of the scroll compressor.

Abstract: An intermediate discharge port in a scroll compressor and a method for controlling part-load efficiency of a scroll compressor are disclosed. The compressor includes a compressor housing; a non-orbiting scroll member and an orbiting scroll member forming a compression chamber; a discharge port for receiving a compressed fluid; and an intermediate discharge port fluidly connected between the compression chamber and the discharge port, the intermediate discharge port including a sealing member, fluid flow being prevented between the compression chamber and the discharge port through the intermediate discharge port when in a flow-blocked state, and fluid flow being enabled between the compression chamber and the discharge port through the intermediate discharge port when in a flow-permitted state.

Abstract: A scroll compressor lubrication system and a scroll compressor are disclosed. The scroll compressor includes a capacity modulator, a lubricant opening, and a gas diverting passage. The capacity modulator is in fluid communication with compression pockets for selectively unloading gas from the pockets. The lubricant opening is in fluid communication with at least one bearing portion of the scroll compressor. Lubricant from the at least one bearing portion in the scroll compressor flows through the lubricant opening. The gas diverting passage includes an inlet and an outlet. The inlet of the gas diverting passage is in fluid communication with the capacity modulator, and the gas diverting passage extends below the lubricant opening such that gas from the outlet of the gas diverting passage can flow through a travel path of the lubricant that flows through the lubricant opening and entrains at least part of the lubricant to at least one bearing portion for lubrication.

Abstract: A scroll compressor and methods of assembling the scroll compressor are disclosed. The scroll compressor includes a frame aligned about a longitudinal axis of the scroll compressor, the frame including a plurality of extensions extending radially from the longitudinal axis, the plurality of extensions including axially extending frame interlock mechanisms. A fixed scroll support is aligned about the longitudinal axis, the fixed scroll support including a plurality of extensions extending radially from the longitudinal axis, the plurality of extensions including axially extending fixed scroll support interlock mechanisms configured to engage the frame interlock mechanisms upon radial rotation. A fixed scroll wrap is integral with or attached to the fixed scroll support.

Abstract: An intermediate discharge port in a scroll compressor and a method for controlling part-load efficiency of a scroll compressor are disclosed. The compressor includes a compressor housing; a non-orbiting scroll member and an orbiting scroll member forming a compression chamber; a discharge port for receiving a compressed fluid; and an intermediate discharge port fluidly connected between the compression chamber and the discharge port, the intermediate discharge port including a sealing member, fluid flow being prevented between the compression chamber and the discharge port through the intermediate discharge port when in a flow-blocked state, and fluid flow being enabled between the compression chamber and the discharge port through the intermediate discharge port when in a flow-permitted state.