Abstract: An apparatus, method and composition for long length tubing includes continuous production of long length seamless aluminum tubing suitable for use as coiled tubing in hydrocarbon wells. A 2XXX aluminum alloy may be used in combination with a continuous casting/extrusion apparatus using aluminum from a melt. Other metals may be used, as well as continuously cast rod from a casting wheel and belt or conform extruder, which is processed to form a hollow and then sized by drawing.

Abstract: A method of repairing a discrepancy in a casting, weldment or other workpiece comprised of a material characterized by thermoplastic properties includes excising the discrepancy by cutting, milling, or otherwise removing workpiece material surrounding the discrepancy so as to remove the discrepancy and form a cylindrical hole in the workpiece. The method further includes placing a cylindrical plug in the cylindrical hole and moving a friction stir welding tool around the circumference of the plug to weld the plug to the workpiece.