Abstract: A process including shearing a first dispersion medium and a second dispersion medium under conditions that precipitate a plurality of polymeric fibers; and collecting the plurality of polymeric fibers at a rate of at least 300 grams/hour. The first dispersion medium is a solution including at least one polymeric component. The at least one polymeric component includes a polyetherimide component selected from the group consisting of polyetherimide homopolymers, polyetherimide co-polymers, polyetherether ketones homopolymers, polyetherether ketones copolymers, polyphenylene sulfones homopolymers, polyphenylene sulfones copolymers, and combinations thereof. Products produced by the process can be non-woven paper, medical implants, ultra-fine filters, membranes, hospital gowns, electrical insulation paper, honeycomb structures and personal hygiene products, dialyzers, blood, oxygenator filters, intravenous (IV) filters, diagnostic test filters, and blood/apheresis filters.

Abstract: A process of forming a non-woven web including spinning continuous polymeric filaments including one selected from a poly(phenylene ether) component, a poly(phenylene ether)-polysiloxane block copolymer, and combinations thereof. The filaments can have a length to diameter ratio that is more than 1,000,000, and a diameter ranging from 50 nanometers to 5 microns. The spinning can include passing a polymer through a spinneret having a plurality of orifices in a non-electrospinning environment. The process can further include chopping the plurality of continuous filaments and obtaining a plurality of chopped nano-fibers and forming the nano-fibers into a nonwoven web. The spinning can be conducted at a rate of at least 300 grams/hour/spinneret.

Abstract: A process including shearing a first dispersion medium and a second dispersion medium under conditions that precipitate a plurality of polymeric fibers; and collecting the plurality of polymeric fibers at a rate of at least 300 grams/hour. The first dispersion medium is a solution including at least one polymeric component. The at least one polymeric component includes a poly-etherimide component selected from the group consisting of polyetherimide homopolymers, polyetherimide co-polymers, poly etherether ketones homopolymers, polyetherether ketones copolymers, polyphenylene sulfones homopolymers, polyphenylene sulfones copolymers, and combinations thereof. Products produced by the process can be non-woven paper, medical implants, ultra-fine filters, membranes, hospital gowns, electrical insulation paper, honeycomb structures and personal hygiene products, dialyzers, blood, oxygenator filters, intravenous (IV) filters, diagnostic test filters, and blood/apheresis filters.

Abstract: A process of forming a non-woven web including spinning a plurality of continuous polymeric filaments including a polycarbonate homopolymer component, a polycarbonate copolymer component, and combinations thereof at a rate of at least 300 grams/hour/spinneret.

Abstract: A process of forming a non-woven web including spinning continuous polymeric filaments including one selected from a poly(phenylene ether) component, a poly(phenylene ether)-polysiloxane block copolymer, and combinations thereof. The filaments can have a length to diameter ratio that is more than 1,000,000, and a diameter ranging from 50 nanometers to 5 microns. The spinning can include passing a polymer through a spinneret having a plurality of orifices in a non-electrospinning environment. The process can further include chopping the plurality of continuous filaments and obtaining a plurality of chopped nano-fibers and forming the nano-fibers into a nonwoven web. The spinning can be conducted at a rate of at least 300 grams/hour/spinneret.

Abstract: A process of forming a non-woven web including spinning a plurality of continuous polymeric filaments including a polyetherimide component selected from polyetherimide homopolymers, polyetherimide co-polymers, aromatic polyester homopolymers, aromatic polyester copolymers, and combinations thereof at a rate of at least 300 grams/hour/spinneret. The continuous filaments have a diameter ranging from 50 nanometer to 5 microns, preferably 50 nanometers to 2 microns.

Abstract: A method of forming a layered article, the method comprises thermoforming a substrate sheet to form a shaped substrate, wherein the shaped substrate is a fiber-reinforced plastic material having a void content sufficient to allow a vacuum to be applied through the shaped substrate; pulling a vacuum through the shaped substrate; and pulling a film layer onto a surface of the shaped substrate to form the layered article.

Abstract: A composite sheet material that includes at least one porous core layer including a thermoplastic material and from about 20 weight percent to about 80 weight percent fibers based on a total weight of the porous core layer, and at least one skin covering a surface of the core layer. The skin includes at least one of a thermoplastic film, a fiber based scrim, a non-woven fabric, and a woven fabric.

Abstract: A method of forming a layered article, the method comprises thermoforming a substrate sheet to form a shaped substrate, wherein the shaped substrate is a fiber-reinforced plastic material having a void content sufficient to allow a vacuum to be applied through the shaped substrate; pulling a vacuum through the shaped substrate; and pulling a film layer onto a surface of the shaped substrate to form the layered article.

Abstract: A conductive thermosetting composition comprises a functionalized poly(arylene ether), an alkenyl aromatic monomer, an acryloyl monomer, and a conductive agent. After curing, the composition exhibits good stiffness, toughness, heat resistance, and conductivity, and it is useful in the fabrication of a variety of conductive components, including the bipolar plates of fuel cells.