Abstract: Processes and systems for operating molten carbonate fuel cell systems are described herein. A process for operating a molten carbonate fuel cell system includes providing a hydrogen-containing stream comprising molecular hydrogen to an anode portion of a molten carbonate fuel cell; controlling a flow rate of the hydrogen-containing stream to the anode such that molecular hydrogen utilization in the anode is less than 50%; mixing anode exhaust comprising molecular hydrogen from the molten carbonate fuel cell with a hydrocarbon stream comprising hydrocarbons, contacting at least a portion of the mixture of anode exhaust and the hydrocarbon stream with a catalyst to produce a steam reforming feed; separating at least a portion of molecular hydrogen from the steam reforming feed; and providing at least a portion of the separated molecular hydrogen to the molten carbonate fuel cell anode.

Abstract: Processes and systems for operating molten carbonate fuel cell systems are described herein. A process for operating a molten carbonate fuel cell system includes providing a hydrogen-containing stream comprising molecular hydrogen to an anode portion of a molten carbonate fuel cell; controlling a flow rate of the hydrogen-containing stream to the anode such that molecular hydrogen utilization in the anode is less than 50%; mixing anode exhaust comprising molecular hydrogen from the molten carbonate fuel cell with a hydrocarbon stream comprising hydrocarbons, contacting at least a portion of the mixture of anode exhaust and the hydrocarbon stream with a catalyst to produce a steam reforming feed; separating at least a portion of molecular hydrogen from the steam reforming feed; and providing at least a portion of the separated molecular hydrogen to the molten carbonate fuel cell anode.

Abstract: The present invention is directed to systems and processes of operating molten carbonate fuel cell systems.

Abstract: The present invention is directed to systems and processes for operating molten carbonate fuel cell systems. A process for operating the molten carbonate fuel cell includes providing a hydrogen-containing stream comprising molecular hydrogen to a molten carbonate fuel cell anode; heating a hydrocarbon stream, at least a majority of which is comprised of hydrocarbons that are liquid at 20° C. and atmospheric pressure, with a heat source comprising an anode exhaust from the molten carbonate fuel cell anode; contacting at least a portion of the heated hydrocarbon stream with a catalyst to produce a steam reforming feed comprising gaseous hydrocarbons, hydrogen, and at least one carbon oxide; separating at least a portion of the molecular hydrogen from the steam reforming feed; and providing at least a portion of the separated molecular hydrogen to the molten carbonate fuel cell anode as at least a portion of the stream comprising molecular hydrogen.

Abstract: Processes and systems for operating molten carbonate fuel cell systems are described herein. A process for operating a molten carbonate fuel cell system includes providing a hydrogen-containing stream comprising molecular hydrogen to an anode portion of a molten carbonate fuel cell; controlling a flow rate of the hydrogen-containing stream to the anode such that molecular hydrogen utilization in the anode is less than 50%; mixing anode exhaust comprising molecular hydrogen from the molten carbonate fuel cell with a hydrocarbon stream comprising hydrocarbons, contacting at least a portion of the mixture of anode exhaust and the hydrocarbon stream with a catalyst to produce a steam reforming feed; separating at least a portion of molecular hydrogen from the steam reforming feed; and providing at least a portion of the separated molecular hydrogen to the molten carbonate fuel cell anode.

Abstract: The present invention is directed to systems and processes for operating molten carbonate fuel cell systems. A process for operating the molten carbonate fuel cell includes providing a hydrogen-containing stream comprising molecular hydrogen to a molten carbonate fuel cell anode; heating a hydrocarbon stream, at least a majority of which is comprised of hydrocarbons that are liquid at 20° C. and atmospheric pressure, with a heat source comprising an anode exhaust from the molten carbonate fuel cell anode; contacting at least a portion of the heated hydrocarbon stream with a catalyst to produce a steam reforming feed comprising gaseous hydrocarbons, hydrogen, and at least one carbon oxide; separating at least a portion of the molecular hydrogen from the steam reforming feed; and providing at least a portion of the separated molecular hydrogen to the molten carbonate fuel cell anode as at least a portion of the stream comprising molecular hydrogen.

Abstract: The present invention is directed to systems and processes of operating molten carbonate fuel cell systems.

Abstract: The present invention is directed to a solid oxide fuel cell system for generating electrical power. The system comprises a solid oxide fuel cell, a reforming reactor, a hydrogen separation apparatus, and an anode exhaust conduit. The reforming reactor includes a reforming region in which a feed comprising one or more hydrocarbons may be steam reformed to produce a reformed product gas containing hydrogen. The hydrogen separation apparatus is located in the reforming reactor positioned to separate hydrogen from the reformed product gas produced in the reforming reactor. The hydrogen separation apparatus is operatively connected to the anode of the solid oxide fuel cell to provide hydrogen to the fuel cell as a fuel to be oxidized to produce electricity.

Abstract: The present invention relates to a process for generating electricity with a solid oxide fuel cell system with low carbon dioxide emissions. A liquid hydrocarbon feed is cracked in a first reaction zone, and fed as a gaseous feed to a second reaction zone. The feed is steam reformed in the second reaction zone to provide a reformed product gas containing hydrogen. Hydrogen is separated from the reformed product gas and is fed as a fuel to the anode of a solid oxide fuel cell. Electricity is generated in the fuel cell by oxidizing the hydrogen in the fuel. An anode exhaust stream containing hydrogen and steam is fed back into the first reaction zone to provide heat to drive the endothermic reactions in the first and second reaction zones, and to recycle unused hydrogen back to the fuel cell. Carbon dioxide is produced in relatively small quantities in the process due to the thermal and electrical efficiency of the process.

Abstract: The present invention relates to a process for generating electricity with a solid oxide fuel cell system. First and second gas streams containing hydrogen are fed at independently selected rates to an anode of a solid oxide fuel cell. The first and second gas streams are mixed with an oxidant at one or more anode electrodes of the solid oxide fuel cell to generate electricity. An anode exhaust stream comprising hydrogen and water is separated from the anode of the fuel cell, and the second gas stream comprising hydrogen is separated from the anode exhaust stream and fed back to the anode of the fuel cell. The rates that the first and second gas streams are fed to the fuel cell are selected so the fuel cell generates a high electrical power density.

Abstract: The present invention relates to a solid oxide fuel cell system. The system includes a pre-reforming reactor, a reforming reactor, a hydrogen separation apparatus and a solid oxide fuel cell. The anode exhaust outlet of the solid oxide fuel cell is operatively connected to an inlet of the pre-reforming reactor so anode exhaust from the fuel cell may enter the pre-reforming reactor. The pre-reforming reactor also has an inlet for a hydrocarbon feed precursor. The reforming reactor is operatively coupled to the pre-reforming reactor so that a feed produced in the pre-reforming reactor from the feed precursor may be fed to the reforming reactor. The reforming reactor is operatively connected to the hydrogen separation apparatus so that hydrogen produced in the reforming reactor may be separated from the reformed product gases.

Abstract: The present invention is directed to a solid oxide fuel cell system for generating electrical power. The system comprises a solid oxide fuel cell, a reforming reactor, and a hydrogen separation apparatus. The reforming reactor includes a reforming region in which a feed comprising one or more hydrocarbons may be steam reformed to produce a reformed product gas containing hydrogen. The hydrogen separation apparatus is located in the reforming reactor positioned to separate hydrogen from the reformed product gas produced in the reforming reactor. The hydrogen separation apparatus is operatively connected to the anode of the solid oxide fuel cell to provide hydrogen to the fuel cell as a fuel to be oxidized to produce electricity.

Abstract: The present invention relates to a process for generating electricity with a solid oxide fuel cell system. A liquid hydrocarbon feed is cracked in a first reaction zone, and fed as a gaseous feed to a second reaction zone. The feed is steam reformed in the second reaction zone to provide a reformed product gas containing hydrogen. Hydrogen is separated from the reformed product gas and is fed as a fuel to the anode of a solid oxide fuel cell. Electricity is generated in the fuel cell by oxidizing the hydrogen in the fuel. An anode exhaust stream containing hydrogen and steam is fed back into the first reaction zone to provide heat to drive the endothermic reactions in the first and second reaction zone, and to recycle unused hydrogen back to the fuel cell.

Abstract: The present invention relates to a process for generating electricity with a solid oxide fuel cell system with low carbon dioxide production. First and second gas streams containing hydrogen are fed at independently selected rates to an anode of a solid oxide fuel cell. The first and second gas streams are mixed with an oxidant at one or more anode electrodes of the solid oxide fuel cell to generate electricity. An anode exhaust stream comprising hydrogen and water is separated from the anode of the fuel cell, and the second gas stream comprising hydrogen is separated from the anode exhaust stream and fed back to the anode of the fuel cell. The rates that the first and second gas streams are fed to the fuel cell are selected so the fuel cell generates a high electrical power density.

Abstract: The present invention is directed to a process for generating electricity in a solid oxide fuel cell system. A mixture of steam and a hydrocarbon containing feed is reformed to produce a reformed product gas containing hydrogen. A first gas stream containing at least 0.6 mole fraction hydrogen is separated from the reformed product gas and fed to the anode of a solid oxide fuel cell. The first gas stream is mixed with an oxidant at one or more anode electrodes in the fuel cell to generate electricity. An anode exhaust stream comprising hydrogen and water is separated from the fuel cell. The anode exhaust stream and/or a cathode exhaust stream from the fuel cell is fed into the reforming reactor, where heat is exchanged between the hot anode and/or cathode exhaust streams and the reactants in the reforming reactor.

Abstract: The present invention is directed to a process for generating electricity in a solid oxide fuel cell system with low carbon dioxide emissions. A mixture of steam and a hydrocarbon containing feed is reformed to produce a reformed product gas containing hydrogen. A first gas stream containing at least 0.6 mole fraction hydrogen is separated from the reformed product gas and fed to the anode of a solid oxide fuel cell. The first gas stream is mixed with an oxidant at one or more anode electrodes in the fuel cell to generate electricity. An anode exhaust stream comprising hydrogen and water is separated from the fuel cell. The anode exhaust stream and/or a cathode exhaust stream from the fuel cell is fed into the reforming reactor, where heat is exchanged between the hot anode and/or cathode exhaust streams and the reactants in the reforming reactor. Carbon dioxide is produced in relatively small quantities in the process due to the thermal efficiency of the process.