Abstract: A non-pressurized fluid reservoir for a vehicle coolant system includes a bottle configured to store fluid. The bottle has a neck defining an inner circumferential surface that is devoid of threads. The reservoir further includes a cap having a lid and a shank extending from the lid. The shank has an outer circumferential surface and with a spiral ramp supported on the outer circumferential surface to encircle a portion of the shank. The shank is receivable within the neck with the spiral ramp adjacent to the inner circumferential surface to mitigate fluid leaks through the neck.

Abstract: Various systems for controlling coolant flow through a plurality of coolant lines via a wax thermostat are provided. In one embodiment, a thermostat comprises at least one wax motor that mediates coolant flow between two inlet passages and three outlet passages as a function of longitudinal position, the longitudinal position varying in response to changes in coolant temperature.

Abstract: Methods and systems are providing for improving engine coolant level estimation to reduce engine overheating. The level of fluid in a coolant overflow reservoir is inferred based on the fluid level in a hollow vertical standpipe fluidically coupled to the reservoir at top and bottom locations. An ultrasonic sensor positioned in a recess at the bottom of the vertical standpipe transmits signals intermittently, receives their echoes upon reflection from the coolant surface, and estimates the fluid level in the standpipe based on echo times.

Abstract: Methods and systems are provided for adjusting a compressor recirculation valve in response to condensate forming conditions in a charge air cooler (CAC). In one example, a compressor recirculation valve may be opened in response to an induction pressure greater than a threshold pressure when the induction pressure is greater than required to produce a manifold pressure required for a torque demand. Further, a wastegate may be opened to further reduce the induction pressure during certain driving conditions.

Abstract: Methods and systems are providing for improving engine coolant level estimation to reduce engine overheating. The level of fluid in a coolant overflow reservoir is inferred based on the fluid level in a hollow vertical standpipe fluidically coupled to the reservoir at top and bottom locations. An ultrasonic sensor positioned in a recess at the bottom of the vertical standpipe transmits signals intermittently, receives their echoes upon reflection from the coolant surface, and estimates the fluid level in the standpipe based on echo times.

Abstract: Various systems for controlling coolant flow through a plurality of coolant lines via a wax thermostat are provided. In one embodiment, a thermostat comprises at least one wax motor that mediates coolant flow between two inlet passages and three outlet passages as a function of longitudinal position, the longitudinal position varying in response to changes in coolant temperature.

Abstract: Methods and systems are provided for adjusting a compressor recirculation valve in response to condensate forming conditions in a charge air cooler (CAC). In one example, a compressor recirculation valve may be opened in response to an induction pressure greater than a threshold pressure when the induction pressure is greater than required to produce a manifold pressure required for a torque demand. Further, a wastegate may be opened to further reduce the induction pressure during certain driving conditions.