Abstract: An insulated concrete building panel having an internal slab of insulating material, layers of concrete on each of the slab faces, and a concrete frame around its edges. One face of the slab has a pattern of grooves into which concrete is cast to provide ribs that are cast integral with the outer layer on that face. The other face has ridges, preferably of trapezoidal cross section that, when placed upon a bottom layer of cast but uncured concrete, become intermeshed with the bottom layer. The panels are prepared by first casting a layer of concrete on a horizontal surface, placing the slab, grooved face up, on the cast but uncured layer, and casting concrete over the grooved face, into the grooves and around the slab edges. Panels having this structure are useful for constructing buildings such as warehouses where long panel lengths of concrete inner face and internal insulation are needed.

Abstract: A three-layer insulated concrete panel includes as the middle layer an insulating slab having grooves which provide a form for casting of concrete supporting ribs integral with a layer of concrete cast over the grooved face. A layer of material, such as particle board, is bonded to the ungrooved face of the slab. In preparing the panel, the slab is placed on a flat surface with the particle board face down. Forms are then placed in spaced-apart relation to panel edges, and concrete is cast into the forms and grooves and over the grooved panel face. The insulating slab provides a form for casting of supporting ribs and is permanently retained in the panel, giving it a high insulating value. An assembly of such panels in a roof or ceiling structure is disclosed wherein individual panels are placed in final position, and joints between adjacent panel edges are obtained by covering exposed strips along adjacent panel edges with a cap member and applying concrete over the cap member.

Abstract: A three-layer insulated concrete panel includes as the middle layer an insulating slab having grooves which provide a form for casting of concrete supporting ribs integral with a layer of concrete cast over the grooved face. A layer of material, such as particle board, is bonded to the ungrooved face of the slab. In preparing the panel, the slab is placed on a flat surface with the particle board face down. Forms are then placed in spaced-apart relation to panel edges, and concrete is cast into the forms and grooves and over the grooved panel face. The insulating slab provides a form for casting of supporting ribs and is permanently retained in the panel, giving it a high insulating value.

Abstract: A building panel in which two sprayed concrete layers, one on top of the other, are affixed to a paper base honeycomb core. The inner layer on each side comprises concrete without fibers, and the outer layer on each side comprises concrete with 4% to 6%, by weight, of fiberglass fibers.