Abstract: A tool assembly for use with an electrosurgical device for cutting tissue includes a base portion, a return lead, an electrical insulator, a center pin, and an active lead. The center pin extends from the base portion and through a lumen of the electrical insulator. The active lead is securely fixed to the base portion and extends between the base portion and a distal portion of the center pin such that a portion of the active lead extends around the distal portion of the center pin and first and second segments of the active lead are spaced apart from the return lead. Upon activation, electrosurgical energy is transmitted from the active lead through tissue to the return lead to cut tissue in contact with the active lead.

Abstract: An electrosurgical device for cutting tissue includes a body portion and a tool portion extending distally from the body portion. The tool portion defines a longitudinal axis. The tool portion includes a return lead adapted to be electrically coupled to a return terminal of an electrosurgical energy source, first and second electrical insulators disposed on a first surface of the return lead, and an active lead adapted to be electrically coupled to an active terminal of the electrosurgical energy source. The first electrical insulator is disposed distal of the second electrical insulator. The active lead extends through the first and second electrical insulators such that the active lead and the first surface of the return lead define a gap therebetween. Upon activation of the electrosurgical energy source, electrosurgical energy is transmitted from the active lead through tissue to the return lead to cut the tissue.

Abstract: An electrode assembly for an electrosurgical instrument includes a housing having an active electrical connector and a return electrical connector configured to operably engage a distal end of an electrosurgical instrument shaft, the housing encapsulating an elongated return electrode and a pair of insulative tubes configured to house a wire-like active electrode. The elongated return electrode includes a clevis at a distal end thereof and operably engages to the return electrical connector at a proximal end thereof. The wire-like active electrode operably engages at one end to the active electrical connector. A donut-like insulator is operably engaged to the clevis of the elongated return electrode and is configured to support the wire-like active electrode therearound. A tensioning mechanism is configured to operably engage an opposite end of the wire-like electrode and tension the wire-like active electrode about the donut-like insulator during assembly.

Abstract: An electrode assembly for use with an electrosurgical instrument includes a base portion, a return lead adapted to be electrically coupled to a return terminal of an electrosurgical generator, an electrical insulator supported on a distal portion of the return lead, a tensioning mechanism, and an active lead adapted to be electrically coupled to an active terminal of the electrosurgical generator. The tensioning mechanism includes a slider slidably disposed in the base portion, a rotation rod threadably coupled to the slider, and a spring proximally biasing the slider. The active lead having a first end portion securely fixed to the base portion and a second end portion slidably coupled to the rotation rod of the tensioning mechanism. A portion of the active lead extends around the electrical insulator. Rotation of the rotation rod causes axial displacement of the second end portion of the active lead to tension the active lead about the electrical insulator.

Abstract: An auxiliary return system for use with a bipolar electrosurgical device includes a tissue guard defining an open proximal end, an open distal end, and a lumen extending therethrough between the open proximal end and the open distal end. A ground plate is disposed along an inner peripheral surface of the lumen and is operably coupled to a first end of a ground wire extending from the tissue guard. A coupling is included having a bore defined therein for receiving a cable from an electrosurgical device therethrough, the cable including active and ground leads. The coupling has a flange extending therefrom defining a receptacle therein configured to operably receive a plug connected to a second end of the ground wire. The receptacle is configured to provide electrical continuity between the ground lead disposed within the cable and the plug coupled to the ground wire which, in turn, provides electrical continuity to the ground plate.

Abstract: A tool assembly for use with an electrosurgical device for cutting tissue includes a base portion, a return lead, an electrical insulator, a center pin, and an active lead. The center pin extends from the base portion and through a lumen of the electrical insulator. The active lead is securely fixed to the base portion and extends between the base portion and a distal portion of the center pin such that a portion of the active lead extends around the distal portion of the center pin and first and second segments of the active lead are spaced apart from the return lead. Upon activation, electrosurgical energy is transmitted from the active lead through tissue to the return lead to cut tissue in contact with the active lead.

Abstract: A tool assembly for use with an electrosurgical device for cutting tissue includes a base portion, a return lead, an electrical insulator, a center pin, and an active lead. The center pin extends from the base portion and through a lumen of the electrical insulator. The active lead is securely fixed to the base portion and extends between the base portion and a distal portion of the center pin such that a portion of the active lead extends around the distal portion of the center pin and first and second segments of the active lead are spaced apart from the return lead. Upon activation, electrosurgical energy is transmitted from the active lead through tissue to the return lead to cut tissue in contact with the active lead.

Abstract: An auxiliary return system for use with a bipolar electrosurgical device includes a tissue guard defining an open proximal end, an open distal end, and a lumen extending therethrough between the open proximal end and the open distal end. A ground plate is disposed along an inner peripheral surface of the lumen and is operably coupled to a first end of a ground wire extending from the tissue guard. A coupling is included having a bore defined therein for receiving a cable from an electrosurgical device therethrough, the cable including active and ground leads. The coupling has a flange extending therefrom defining a receptacle therein configured to operably receive a plug connected to a second end of the ground wire. The receptacle is configured to provide electrical continuity between the ground lead disposed within the cable and the plug coupled to the ground wire which, in turn, provides electrical continuity to the ground plate.

Abstract: An electrosurgical system includes an electrosurgical generator having active and return terminals, an electrosurgical instrument including an active electrode, a return instrument including a return electrode, an active plug configured to connect to the active terminal of the generator, a return plug configured to connect to the return terminal of the generator, an active cable extending from the return plug to the electro surgical instrument, a return cable extending from the return plug to the return instrument, a connector cable extending from the active plug to the return plug, and a mechanical switch mechanism disposed within the return plug. The mechanical switch mechanism has a disengaged position in which the active plug is electrically disconnected from the active cable and an engaged position in which the active plug is in electrical communication with the active cable.

Abstract: A handle assembly for actuating an end effector includes a feedback mechanism for providing an audible and/or tactical response to indicate to the user that the handle assembly is fully actuated. The feedback mechanism may include a hammer member configured to strike a surface of the handle assembly to create the audible and/or tactical response.

Abstract: An electrode assembly for an electrosurgical instrument includes a housing having an active electrical connector and a return electrical connector configured to operably engage a distal end of an electrosurgical instrument shaft, the housing encapsulating an elongated return electrode and a pair of insulative tubes configured to house a wire-like active electrode. The elongated return electrode includes a clevis at a distal end thereof and operably engages to the return electrical connector at a proximal end thereof. The wire-like active electrode operably engages at one end to the active electrical connector. A donut-like insulator is operably engaged to the clevis of the elongated return electrode and is configured to support the wire-like active electrode therearound. A tensioning mechanism is configured to operably engage an opposite end of the wire-like electrode and tension the wire-like active electrode about the donut-like insulator during assembly.

Abstract: An auxiliary return system for use with a bipolar electrosurgical device includes a tissue guard defining an open proximal end, an open distal end, and a lumen extending therethrough between the open proximal end and the open distal end. A ground plate is disposed along an inner peripheral surface of the lumen and is operably coupled to a first end of a ground wire extending from the tissue guard. A coupling is included having a bore defined therein for receiving a cable from an electrosurgical device therethrough, the cable including active and ground leads. The coupling has a flange extending therefrom defining a receptacle therein configured to operably receive a plug connected to a second end of the ground wire. The receptacle is configured to provide electrical continuity between the ground lead disposed within the cable and the plug coupled to the ground wire which, in turn, provides electrical continuity to the ground plate.

Abstract: An electrode assembly for use with an electrosurgical instrument includes a base portion, a return lead adapted to be electrically coupled to a return terminal of an electrosurgical generator, an electrical insulator supported on a distal portion of the return lead, a tensioning mechanism, and an active lead adapted to be electrically coupled to an active terminal of the electrosurgical generator. The tensioning mechanism includes a slider slidably disposed in the base portion, a rotation rod threadably coupled to the slider, and a spring proximally biasing the slider. The active lead having a first end portion securely fixed to the base portion and a second end portion slidably coupled to the rotation rod of the tensioning mechanism. A portion of the active lead extends around the electrical insulator. Rotation of the rotation rod causes axial displacement of the second end portion of the active lead to tension the active lead about the electrical insulator.

Abstract: An electrosurgical device for cutting tissue includes a body portion and a tool portion extending distally from the body portion. The tool portion includes a return lead, first and second electrical insulators, and an active lead. The return lead is adapted to be electrically coupled to a return terminal of an electrosurgical energy source. The return lead defines a recess between proximal and distal portions of the return lead. The first and second electrical insulators are disposed on the respective proximal and distal portions of the return lead. The active lead extends through the first and second electrical insulators and across the recess of the return lead. Upon activation of the electrosurgical energy source, electrosurgical energy is transmitted from the active lead through tissue in contact with the active lead to the return lead to cut tissue in contact with the active lead.

Abstract: An electrosurgical device for cutting tissue includes a body portion and a tool portion extending distally from the body portion. The tool portion defines a longitudinal axis. The tool portion includes a return lead adapted to be electrically coupled to a return terminal of an electrosurgical energy source, first and second electrical insulators disposed on a first surface of the return lead, and an active lead adapted to be electrically coupled to an active terminal of the electrosurgical energy source. The first electrical insulator is disposed distal of the second electrical insulator. The active lead extends through the first and second electrical insulators such that the active lead and the first surface of the return lead define a gap therebetween. Upon activation of the electrosurgical energy source, electrosurgical energy is transmitted from the active lead through tissue to the return lead to cut the tissue.

Abstract: A tool assembly for use with an electrosurgical device for cutting tissue includes a base portion, a return lead, an electrical insulator, a center pin, and an active lead. The center pin extends from the base portion and through a lumen of the electrical insulator. The active lead is securely fixed to the base portion and extends between the base portion and a distal portion of the center pin such that a portion of the active lead extends around the distal portion of the center pin and first and second segments of the active lead are spaced apart from the return lead. Upon activation, electrosurgical energy is transmitted from the active lead through tissue to the return lead to cut tissue in contact with the active lead.

Abstract: An electrosurgical system includes an electrosurgical generator having active and return terminals, an electrosurgical instrument including an active electrode, a return instrument including a return electrode, an active plug configured to connect to the active terminal of the generator, a return plug configured to connect to the return terminal of the generator, an active cable extending from the return plug to the electro surgical instrument, a return cable extending from the return plug to the return instrument, a connector cable extending from the active plug to the return plug, and a mechanical switch mechanism disposed within the return plug. The mechanical switch mechanism has a disengaged position in which the active plug is electrically disconnected from the active cable and an engaged position in which the active plug is in electrical communication with the active cable.

Abstract: A handle assembly for actuating an end effector includes a feedback mechanism for providing an audible and/or tactical response to indicate to the user that the handle assembly is fully actuated. The feedback mechanism may include a hammer member configured to strike a surface of the handle assembly to create the audible and/or tactical response.

Abstract: A rotation knob assembly, handle assembly including the same, and surgical instrument including the same are disclosed. An outer knob of the assembly defining a longitudinal lumen and at least one transverse aperture having a threaded portion and a smooth portion. An inner sleeve of the assembly includes a body defining a longitudinal lumen and at least one transverse. At least one stepped pin of the assembly includes a body portion disposed within the smooth portion of the at least one outer knob transverse aperture and a tip portion disposed within the at least one inner sleeve transverse aperture to fix the outer knob and the inner sleeve with one another. At least one screw of the assembly is threadingly engaged within the threaded portion of the at least one outer knob transverse aperture to retain the outer knob and the inner sleeve fixed with one another.

Abstract: A surgical clip applier is provided and includes a ratchet mechanism having a rack member connected to a drive channel such that axial translation of the drive channel results in axial translation of the rack member, the rack member defining a first set of teeth along a first side thereof and a second set of teeth along a second side thereof. The ratchet mechanism including a first pawl and a second pawl each tiltably supported in the housing and disposed on respective opposed sides of the rack member; and a buckling spring interposed between the first pawl and the second pawl and constrained in a slot formed in the rack member, wherein the buckling spring is dimensioned so as to bow in one of a proximal direction and a distal direction.