Abstract: A method for making an electrical connector (10,170) formed by molding a plastic septum (50) transversely across an axially extending connector cavity (22) defined between the axial connector walls about the array of contacts (60) extending axially within the cavity (22) from one connector face to another. The contact sections (62) extending from the connector are initially straight prior to molding and are then subjected to a forming step to define right angles for example, with portions (66) of the contacts (60) embedded with the plastic septum (50) being of irregular cross-section to establish resistance to the stresses of such forming and maintain the sealed nature of the connector (10). The connector may comprise an integrally molded plastic housing (174) or a metal shell (20) with the plastic septum (50) molded therewithin such as about an inner flange (34) for sealing and retention.

Abstract: A device to form an effective environmental tight seal on a free end of cables, conduits and the like is disclosed. The subject device is formed by a unitary member of resilient material, such as rubber, which has a cylindrical configuration with one permanently closed end. The closed end has a substantially greater thickness than the sidewalls of the device. The other end is preferably temporarily closed. The device is applied by forcing the permanently closed end against the free end of the cable so that the closed end passes through the cylindrical portion until the device is reversed upon itself and is in sealing gripping engagement on the cable or the like. When one end of the device is temporarily closed by a sealing member, the device will be slightly inflated as it is pushed against the cable end thereby easing application of the device. The temporary seal will be removed by penetration or when internal pressure increases beyond a limit.