Abstract: A process for manufacturing products made of foamed polymeric material, comprising the following steps: generating, via software, a virtual model (M) of a product to be manufactured in a solid foamable polymeric material; performing a topological optimization via software of the virtual model (M) in order to obtain an optimized virtual model (MO) with areas of differentiated relative density; preparing the foamable polymeric material and inserting it in a mold (1); solubilizing, under pressure, at least one foaming agent in the foamable polymeric material placed in the mold (1) with a pressure profile of the foaming agent variable over time and/or space as a function of the topological optimization; releasing the pressure in order to obtain a product (S) made of foamed polymeric material provided with the above-mentioned areas of differentiated relative density; removing the product (S) made of foamed polymeric material from the mold (1).

Abstract: The present invention relates to a foamed sintered polymeric material with improved mechanical properties and a process for the preparation thereof comprising the following steps: providing an expandable polymeric material in the form of granules, solubilizing with a time-varying pressure profile said one or more blowing agents in the expandable polymeric material, expanding said granules to form said expanded beads by instantly releasing the pressure or by pressure release and subsequent heating, and sintering together said expanded beads, preferably at a temperature higher than 30° C.

Abstract: The present invention concerns layered foamed polymeric materials lacking discontinuities at the interface between the layers and a preparation process thereof comprising the following steps: —providing a foamable polymeric material; —solubilising said one or more foaming agents in the foamable polymeric material under pressure and at a temperature greater than 20° C.; and —releasing the pressure instantaneously; where the solubilisation step is carried out with a pressure profile of said one or more foaming agents that is variable over time.

Abstract: Processes for producing a polyurethane foam described herein include mixing a physical blowing agent with one or more of an isocyanate-reacting mixture and an isocyanate at a sorption pressure psorp for a time tsorp, reacting the isocyanate-reacting mixture and the isocyanate at a pressure p1 for a time t1, reducing the pressure to a pressure p2, maintaining the pressure at the pressure p2 for a time t2, and reducing the pressure to atmospheric pressure patm. In various embodiments, patm<p2<psat<psorp and psat<p1, where psat is a saturation pressure for the physical blowing agent.

Abstract: The subject of the present invention is a foamed polymer-inorganic binder hybrid material having controlled density and morphology, in particular a foamed polyurethane-inorganic binder hybrid, a method for the preparation of the same and its uses. Said material has high characteristics of thermal and acoustic insulation, water vapor permeability, fire resistance, lightness, as well as a good adhesiveness to concretes, mortars and plasters and a good compression resistance.

Abstract: The subject of the present invention is a foamed polymer-inorganic binder hybrid material having controlled density and morphology, in particular a foamed polyurethane-inorganic binder hybrid, a method for the preparation of the same and its uses. Said material has high characteristics of thermal and acoustic insulation, water vapor permeability, fire resistance, lightness, as well as a good adhesiveness to concretes, mortars and plasters and a good compression resistance.