Abstract: Assembly systems and methods are provided for elastically deforming a non-circularly shaped washer while driving the washer through an insertion tool into a workpiece, such as a pressure sensor, having a correspondingly shaped recess with an inner wall diameter less than a maximum radial dimension of the non-circular washer. The washer is released from radial compression into the recess so as to permit the washer to become fixated against the inner wall of the recess by a retention force. The fixated washer has a height greater than a height of the recess inner wall, and may serve as a deformable sealing element between the workpiece and other components.

Abstract: Assembly systems and methods are provided for elastically deforming a non-circularly shaped washer while driving the washer through an insertion tool into a workpiece, such as a pressure sensor, having a correspondingly shaped recess with an inner wall diameter less than a maximum radial dimension of the non-circular washer. The washer is released from radial compression into the recess so as to permit the washer to become fixated against the inner wall of the recess by a retention force. The fixated washer has a height greater than a height of the recess inner wall, and may serve as a deformable sealing element between the workpiece and other components.

Abstract: In an embodiment, a pressure sensor includes a tip secured to a port. The tip includes an opening for receiving pressure to be measured by the pressure sensor. The port includes a threaded section for mounting the pressure sensor in a fixture such as, for example, a rail. The port also includes a flexible section, a cavity, and an opening. The opening in the tip receives pressure from an outside source and channels the pressure to the opening of the port. The opening of the port receives the pressure from the tip and channels the pressure to the cavity. The pressure received in the cavity applies a force to the flexible section which flexes in response to the force. Moreover, forces are provided by the tip and the threaded section to keep the tip secured to the port.

Abstract: In an embodiment, a pressure sensor includes a tip secured to a port. The tip includes an opening for receiving pressure to be measured by the pressure sensor. The port includes a threaded section for mounting the pressure sensor in a fixture such as, for example, a rail. The port also includes a flexible section, a cavity, and an opening. The opening in the tip receives pressure from an outside source and channels the pressure to the opening of the port. The opening of the port receives the pressure from the tip and channels the pressure to the cavity. The pressure received in the cavity applies a force to the flexible section which flexes in response to the force. Moreover, forces are provided by the tip and the threaded section to keep the tip secured to the port.