Patents by Inventor Etsushi Oda
Etsushi Oda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 9773593Abstract: A sintered ferrite magnet comprising (a) a ferrite phase having a hexagonal M-type magnetoplumbite structure comprising Ca, an element R which is at least one of rare earth elements and indispensably includes La, an element A which is Ba and/or Sr, Fe, and Co as indispensable elements, the composition of metal elements of Ca, R, A, Fe and Co being represented by the general formula of Ca1-x-yRxAyFe2n-zCoz, wherein the atomic ratios (1-x-y), x, y and z of these elements and the molar ratio n meet the relations of 0.3?(1-x-y)?0.65, 0.2?x?0.65, 0?y?0.2, 0.03?z?0.65, and 4?n?7, and (b) a grain boundary phase indispensably containing Si, the amount of Si being more than 1% by mass and 1.8% or less by mass (calculated as SiO2) based on the entire sintered ferrite magnet, and its production method.Type: GrantFiled: July 24, 2015Date of Patent: September 26, 2017Assignee: HITACHI METALS, LTD.Inventors: Etsushi Oda, Yoshinori Kobayashi
-
Patent number: 9601248Abstract: A method comprising the steps of mixing raw material powders to a composition comprising metal elements of Ca, La, Sr, Ba, Fe and Co, whose atomic ratios are represented by the general formula of Ca1-x-yLax(Sry?Ba1-y?)yFe2n-zCoz, wherein 1?x?y, x and y are values in a region defined by a coordinate a: (0.470, 0.297, 0.233), a coordinate b: (0.300, 0.392, 0.308), a coordinate c: (0.300, 0.300, 0.400), a coordinate d: (0.400, 0.200, 0.400) and a coordinate e: (0.470, 0.200, 0.330) in a ternary diagram of x, y, and 1?x?y, y? and z, and n representing a molar ratio meet 0.5?y??1, 0.2?z<0.25, and 5.2<n<5.6; calcining the raw material powder mixture; pulverizing the calcined body; molding the calcined powder; and sintering the resultant green body; 0.1% or more and less than 1.5% by mass of SiO2 being added to the raw material powder mixture, the calcined body or the calcined powder; and 0-2% by mass (as CaO) of CaCO3 being added to the calcined body or the calcined powder.Type: GrantFiled: August 8, 2013Date of Patent: March 21, 2017Assignee: HITACHI METALS, LTD.Inventors: Etsushi Oda, Hiroshi Iwasaki
-
Patent number: 9601247Abstract: A sintered ferrite magnet comprising main phases of ferrite having a hexagonal M-type magnetoplumbite structure, first grain boundary phases existing between two main phases, and second grain boundary phases existing among three or more main phases, the second grain boundary phases being dispersed in its arbitrary cross section, and the second grain boundary phases having an average area of less than 0.2 ?m2, are produced by calcining, pulverizing, molding and sintering raw material powders having the general formula of Ca1-x-yLaxAyFe2n-zCoz, wherein 1?x?y, x, y and z and n representing a molar ratio are in desired ranges; 1.8% or less by mass of SiO2 and 2% or less by mass (as CaO) of CaCO3 being added to a calcined body after calcining and before molding; and the sintering step being conducted with a temperature-elevating speed of 1-4° C./minute in a range from 1100° C. to a sintering temperature, and a temperature-lowering speed of 6° C./minute or more in a range from the sintering temperature to 1100° C.Type: GrantFiled: July 24, 2013Date of Patent: March 21, 2017Assignee: HITACHI METALS, LTD.Inventors: Yoshinori Kobayashi, Seiichi Hosokawa, Etsushi Oda
-
Publication number: 20150332819Abstract: A sintered ferrite magnet comprising (a) a ferrite phase having a hexagonal M-type magnetoplumbite structure comprising Ca, an element R which is at least one of rare earth elements and indispensably includes La, an element A which is Ba and/or Sr, Fe, and Co as indispensable elements, the composition of metal elements of Ca, R, A, Fe and Co being represented by the general formula of Ca1-x-yRxAyFe2n-zCoz, wherein the atomic ratios (1-x-y), x, y and z of these elements and the molar ratio n meet the relations of 0.3?(1-x-y)?0.65, 0.2?x?0.65, 0?y?0.2, 0.03?z?0.65, and 4?n?7, and (b) a grain boundary phase indispensably containing Si, the amount of Si being more than 1% by mass and 1.8% or less by mass (calculated as SiO2) based on the entire sintered ferrite magnet, and its production method.Type: ApplicationFiled: July 24, 2015Publication date: November 19, 2015Applicant: HITACHI METALS, LTD.Inventors: Etsushi ODA, Yoshinori KOBAYASHI
-
Patent number: 9162928Abstract: A sintered ferrite magnet comprising (a) a ferrite phase having a hexagonal M-type magnetoplumbite structure comprising Ca, an element R which is at least one of rare earth elements and indispensably includes La, an element A which is Ba and/or Sr, Fe, and Co as indispensable elements, the composition of metal elements of Ca, R, A, Fe and Co being represented by the general formula of Ca1-x-yRxAyFe2n-zCoz, wherein the atomic ratios (1-x-y), x, y and z of these elements and the molar ratio n meet the relations of 0.3?(1-x-y) ?0.65, 0.2?x?0.65, 0?y?0.2, 0.03?z?0.65, and 4?n?7, and (b) a grain boundary phase indispensably containing Si, the amount of Si being more than 1% by mass and 1.8% or less by mass (calculated as SiO2) based on the entire sintered ferrite magnet, and its production method.Type: GrantFiled: June 17, 2010Date of Patent: October 20, 2015Assignee: HITACHI METALS, LTD.Inventors: Etsushi Oda, Yoshinori Kobayashi
-
Publication number: 20150262741Abstract: A method comprising the steps of mixing raw material powders to a composition comprising metal elements of Ca, La, Sr, Ba, Fe and Co, whose atomic ratios are represented by the general formula of Ca1?x?yLax(Sry?Ba1?y?)yFe2n?zCoz, wherein 1?x?y, x and y are values in a region defined by a coordinate a: (0.470, 0.297, 0.233), a coordinate b: (0.300, 0.392, 0.308), a coordinate c: (0.300, 0.300, 0.400), a coordinate d: (0.400, 0.200, 0.400) and a coordinate e: (0.470, 0.200, 0.330) in a ternary diagram of x, y, and 1?x?y, y? and z, and n representing a molar ratio meet 0.5?y??1, 0.2?z<0.25, and 5.2<n<5.6; calcining the raw material powder mixture; pulverizing the calcined body; molding the calcined powder; and sintering the resultant green body; 0.1% or more and less than 1.5% by mass of SiO2 being added to the raw material powder mixture, the calcined body or the calcined powder; and 0-2% by mass (as CaO) of CaCO3 being added to the calcined body or the calcined powder.Type: ApplicationFiled: August 8, 2013Publication date: September 17, 2015Applicant: HITACHI METALS, LTD.Inventors: Etsushi Oda, Hiroshi Iwasaki
-
Publication number: 20150221424Abstract: A sintered ferrite magnet comprising main phases of ferrite having a hexagonal M-type magnetoplumbite structure, first grain boundary phases existing between two main phases, and second grain boundary phases existing among three or more main phases, the second grain boundary phases being dispersed in its arbitrary cross section, and the second grain boundary phases having an average area of less than 0.2 ?m2, are produced by calcining, pulverizing, molding and sintering raw material powders having the general formula of Ca1-x-yLaxAyFe2n-zCoz, wherein 1-x-y, x, y and z and n representing a molar ratio are in desired ranges; 1.8% or less by mass of SiO2 and 2% or less by mass (as CaO) of CaCO3 being added to a calcined body after calcining and before molding; and the sintering step being conducted with a temperature-elevating speed of 1-4° C./minute in a range from 1100° C. to a sintering temperature, and a temperature-lowering speed of 6° C./minute or more in a range from the sintering temperature to 1100° C.Type: ApplicationFiled: July 24, 2013Publication date: August 6, 2015Applicant: HITACHI METALS, LTD.Inventors: Yoshinori Kobayashi, Seiichi Hosokawa, Etsushi Oda
-
Patent number: 8506838Abstract: A sintered ferrite magnet comprising a first granular ferrite compound phase containing Ca, La, Fe and Co and having a Curie temperature Tc1 between 415° C. and 430° C., and a second granular ferrite compound phase containing Sr, La, Fe and Co and having a Curie temperature Tc2 between 437° C. and 455° C., the volume ratio of the first ferrite compound phase being 50-90%, and the volume ratio of the second ferrite compound phase being 10-50%, with their total volume ratio being 95% or more.Type: GrantFiled: March 9, 2011Date of Patent: August 13, 2013Assignee: Hitachi Metals, Ltd.Inventors: Seiichi Hosokawa, Etsushi Oda, Hiroshi Iwasaki
-
Publication number: 20120326074Abstract: A sintered ferrite magnet comprising a first granular ferrite compound phase containing Ca, La, Fe and Co and having a Curie temperature Tc1 between 415° C. and 430° C., and a second granular ferrite compound phase containing Sr, La, Fe and Co and having a Curie temperature Tc2 between 437° C. and 455° C., the volume ratio of the first ferrite compound phase being 50-90%, and the volume ratio of the second ferrite compound phase being 10-50%, with their total volume ratio being 95% or more.Type: ApplicationFiled: March 9, 2011Publication date: December 27, 2012Applicant: HITACHI METALS, LTD.Inventors: Seiichi Hosokawa, Etsushi Oda, Hiroshi Iwasaki
-
Patent number: 8206606Abstract: An oxide magnetic material includes a ferrite with a hexagonal structure as its main phase. Metallic elements included in the oxide magnetic material are represented by the formula: Ca1-x-x?LaxSrx?Fe2n-yCoy, where atomic ratios x, x? and y and a molar ratio n satisfy 0.4?x?0.6, 0.01?x??0.3, 0.2?y?0.45 and 5.2?n?5.8, respectively.Type: GrantFiled: June 25, 2008Date of Patent: June 26, 2012Assignee: Hitachi Metals, Ltd.Inventors: Seiichi Hosokawa, Yoshinori Kobayashi, Yasunobu Ogata, Etsushi Oda
-
Publication number: 20120105185Abstract: A sintered ferrite magnet comprising (a) a ferrite phase having a hexagonal M-type magnetoplumbite structure comprising Ca, an element R which is at least one of rare earth elements and indispensably includes La, an element A which is Ba and/or Sr, Fe, and Co as indispensable elements, the composition of metal elements of Ca, R, A, Fe and Co being represented by the general formula of Ca1-x-yRxAyFe2n-zCoz, wherein the atomic ratios (1-x-y), x, y and z of these elements and the molar ratio n meet the relations of 0.3?(1-x-y)?0.65, 0.2?x?0.65, 0?y?0.2, 0.03?z?0.65, and 4?n?7, and (b) a grain boundary phase indispensably containing Si, the amount of Si being more than 1% by mass and 1.8% or less by mass (calculated as SiO2) based on the entire sintered ferrite magnet, and its production method.Type: ApplicationFiled: June 17, 2010Publication date: May 3, 2012Applicant: HITACHI METALS, LTD.Inventors: Etsushi Oda, Yoshinori Kobayashi
-
Publication number: 20090261288Abstract: An oxide magnetic material includes a ferrite with a hexagonal structure as its main phase. Metallic elements included in the oxide magnetic material are represented by the formula: Ca1-x-x?LaxSrx?Fe2n-yCoy, where atomic ratios x, x? and y and a molar ratio n satisfy 0.4?x?0.6, 0.01?x??0.3, 0.2?y?0.45 and 5.2?n?5.8, respectively.Type: ApplicationFiled: June 25, 2008Publication date: October 22, 2009Applicant: HITACHI METALS, LTD.Inventors: Seiichi Hosokawa, Yoshinori Kobayashi, Yasunobu Ogata, Etsushi Oda
-
Patent number: 7144642Abstract: A ferrite magnet obtained by adding a ferrite having a hexagonal W-type magnetoplumbite structure to a ferrite having a hexagonal M-type magnetoplumbite structure, in which a portion of Sr, Ba, Pb or Ca is replaced with at least one element that is selected from the group consisting of the rare-earth elements (including Y) and Bi and that always includes La, during the fine pulverization process thereof. By adding a small amount of the element such as Co, Ni, Mn or Zn to the ferrite already having the hexagonal M-type magnetoplumbite structure during the fine pulverization process thereof, the magnetic properties can be improved.Type: GrantFiled: February 6, 2002Date of Patent: December 5, 2006Assignee: Neomax Co., Ltd.Inventors: Etsushi Oda, Seiichi Hosokawa, Sachio Toyota
-
Patent number: 6994797Abstract: A ferrite magnet obtained by adding at least one element selected from the group consisting of Co, Ni, Mn and Zn to a ferrite having a hexagonal M-type magnetoplumbite structure, in which a portion of Sr, Ba, Pb or Ca is replaced with at least one element that is selected from the group consisting of the rare-earth elements (including Y) and Bi and that always includes La, during the fine pulverization process thereof, and then subjecting the mixture to re-calcining and/or sintering process(es). By adding a small amount of the element such as Co, Ni, Mn or Zn to the ferrite already having the hexagonal M-type magnetoplumbite structure during the fine pulverization process thereof, the magnetic properties can be improved.Type: GrantFiled: February 6, 2002Date of Patent: February 7, 2006Assignee: Neomax Co., Ltd.Inventors: Etsushi Oda, Sachio Toyota, Seiichi Hosokawa
-
Patent number: 6955768Abstract: A ferrite magnet obtained by adding a ferrite having a spinel-type structure to a ferrite having a hexagonal M-type magnetoplumbite structure, in which a portion of Sr, Ba, Pb or Ca is replaced with at least one element that is selected from the group consisting of the rare-earth elements (including Y) and Bi and that always includes La, during the fine pulverization process thereof. By adding a small amount of the element such as Co, Ni, Mn or Zn to the ferrite already having the hexagonal M-type magnetoplumbite structure during the fine pulverization process thereof, the magnetic properties can be improved.Type: GrantFiled: February 6, 2002Date of Patent: October 18, 2005Assignee: Neomax Co., Ltd.Inventors: Etsushi Oda, Seiichi Hosokawa, Sachio Toyota
-
Patent number: 6929758Abstract: A ferrite magnet obtained by adding either an oxide of Mn or oxides of Mn and Co to a ferrite having a hexagonal M-type magnetoplumbite structure, in which a portion of Sr, Ba, Pb or Ca is replaced with at least one element that is selected from the group consisting of the rare earth elements (including Y) and Bi and that always includes La, during the fine pulverization process thereof, and then subjecting the mixture to re-calcining and/or sintering process(es). By adding a small amount of the element Mn or elements Mn and Co to the ferrite already having the hexagonal M-type magnetoplumbite structure during the fine pulverization process thereof, the magnetic properties can be improved.Type: GrantFiled: December 6, 2001Date of Patent: August 16, 2005Assignee: Neomax Co., Ltd.Inventors: Etsushi Oda, Sachio Toyota, Seiichi Hosokawa
-
Publication number: 20040121188Abstract: A ferrite magnet obtained by adding at least one element selected from the group consisting of Co, Ni, Mn and Zn to a ferrite having a hexagonal M-type magnetoplumbite structure, in which a portion of Sr, Ba, Pb or Ca is replaced with at least one element that is selected from the group consisting of the rare-earth elements (including Y) and Bi and that always includes La, during the fine pulverization process thereof, and then subjecting the mixture to re-calcining and/or sintering process(es). By adding a small amount of the element such as Co, Ni, Mn or Zn to the ferrite already having the hexagonal M-type magnetoplumbite structure during the fine pulverization process thereof, the magnetic properties can be improved.Type: ApplicationFiled: July 24, 2003Publication date: June 24, 2004Inventors: Etsushi Oda, Sachio Toyota, Seiichi Hosokawa
-
Publication number: 20040061090Abstract: A ferrite magnet obtained by adding a ferrite having a spinel-type structure to a ferrite having a hexagonal M-type magnetoplumbite structure, in which a portion of Sr, Ba, Pb or Ca is replaced with at least one element that is selected from the group consisting of the rare-earth elements (including Y) and Bi and that always includes La, during the fine pulverization process thereof. By adding a small amount of the element such as Co, Ni, Mn or Zn to the ferrite already having the hexagonal M-type magnetoplumbite structure during the fine pulverization process thereof, the magnetic properties can be improved.Type: ApplicationFiled: July 22, 2003Publication date: April 1, 2004Inventors: Etsushi Oda, Seiichi Hosokawa, Sachio Toyota
-
Publication number: 20040053075Abstract: A ferrite magnet obtained by adding a ferrite having a hexagonal W-type magnetoplumbite structure to a ferrite having a hexagonal M-type magnetoplumbite structure, in which a portion of Sr, Ba, Pb or Ca is replaced with at least one element that is selected from the group consisting of the rare-earth elements (including Y) and Bi and that always includes La, during the fine pulverization process thereof. By adding a small amount of the element such as Co, Ni, Mn or Zn to the ferrite already having the hexagonal M-type magnetoplumbite structure during the fine pulverization process thereof, the magnetic properties can be improved.Type: ApplicationFiled: June 27, 2003Publication date: March 18, 2004Inventors: Etsushi Oda, Seiichi Hosokawa, Sachio Toyota
-
Publication number: 20040028946Abstract: A ferrite magnet obtained by adding either an oxide of Mn or oxides of Mn and Co to a ferrite having a hexagonal M-type magnetoplumbite structure, in which a portion of Sr, Ba, Pb or Ca is replaced with at least one element that is selected from the group consisting of the rare earth elements (including Y) and Bi and that always includes La, during the fine pulverization process thereof, and then subjecting the mixture to re-calcining and/or sintering process(es). By adding a small amount of the element Mn or elements Mn and Co to the ferrite already having the hexagonal M-type magnetoplumbite structure during the fine pulverization process thereof, the magnetic properties can be improved.Type: ApplicationFiled: June 13, 2003Publication date: February 12, 2004Inventors: Etsushi Oda, Sachio Toyota, Seiichi Hosokawa