Patents by Inventor Etsuya Fujisaka

Etsuya Fujisaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7862934
    Abstract: The object of the present invention is to provide a reliable alkaline storage battery having a structure by which a short circuit between the electrodes can be prevented in the manufacturing procedures. To achieve this object, the present invention provides a cylindrical battery that includes an electrode assembly including a positive electrode plate and a negative electrode plate spirally wound together and sandwiching a separator. The collector plate includes a main body. One or more convex parts, each having a top extending linearly, are formed on a main surface of the main body by bending processing. A part of at least one of the convex part is cut out to form a cutout region. The collector plate is welded to the end part of the electrode assembly at the top of each convex part.
    Type: Grant
    Filed: March 29, 2006
    Date of Patent: January 4, 2011
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Kazuki Hamasaki, Yoichiro Shibata, Fumiaki Nakata, Makoto Nakagawa, Etsuya Fujisaka
  • Patent number: 7678501
    Abstract: In the present invention, the electrode assembly is first formed, and then a tab portion is formed by compressing an active material unfilled portion in an electrode having a foamed-metal electrode substrate (Tab Portion Formation Step). Accordingly, in the manufacturing method of the present invention, even if winding misalignment is created in which the edge of the separator is located adjacent to one edge of the active material unfilled portion during the formation of the electrode assembly, the misaligned portion of the separator is pushed in the width direction of the electrode together with the active material unfilled portion when the compression is applied in the Tab Portion Formation Step. Herewith, it is less likely to tuck a part of the separator between the tab portion and the current collector when the current collector is joined in the Current Collector Joining Step.
    Type: Grant
    Filed: March 30, 2006
    Date of Patent: March 16, 2010
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Kei Tomihara, Kazuki Hamasaki, Yoichiri Shibata, Takuya Okamoto, Kenji Yamato, Etsuya Fujisaka, Hiroshi Fukuda
  • Patent number: 7470487
    Abstract: A battery having a bundle of electrodes and separator which is made by winding a positive-electrode plate and a negative-electrode plate together with a separator therebetween, one of the positive- and negative-electrode plates being electrically connected to a power collecting body, the power collecting body being provided in and welded to an outer package can, wherein a welding portion of the outer package can and the power collecting body comprises a first layer and a second layer which are stacked in a thickness direction of the outer package can at the welding portion, and the second layer is in contact with a surface of the first layer and includes crystal grains that are minuter than crystal grains included in the first layer.
    Type: Grant
    Filed: July 21, 2004
    Date of Patent: December 30, 2008
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Kazuo Tomimoto, Kazuki Shimozono, Etsuya Fujisaka, Futoshi Nakano, Hiroshi Hosokawa
  • Publication number: 20060240323
    Abstract: In the present invention, the electrode assembly is first formed, and then a tab portion is formed by compressing an active material unfilled portion in an electrode having a foamed-metal electrode substrate (Tab Portion Formation Step). Accordingly, in the manufacturing method of the present invention, even if winding misalignment is created in which the edge of the separator is located adjacent to one edge of the active material unfilled portion during the formation of the electrode assembly, the misaligned portion of the separator is pushed in the width direction of the electrode together with the active material unfilled portion when the compression is applied in the Tab Portion Formation Step. Herewith, it is less likely to tuck a part of the separator between the tab portion and the current collector when the current collector is joined in the Current Collector Joining Step.
    Type: Application
    Filed: March 30, 2006
    Publication date: October 26, 2006
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Kei Tomihara, Kazuki Hamasaki, Yoichiro Shibata, Takuya Okamoto, Kenji Yamato, Etsuya Fujisaka, Hiroshi Fukuda
  • Publication number: 20060234120
    Abstract: The object of the present invention is to provide a reliable alkaline storage battery having a structure by which a short circuit between the electrodes can be prevented in the manufacturing procedures. To achieve this object, the present invention provides a cylindrical battery that includes an electrode assembly including a positive electrode plate and a negative electrode plate spirally wound together and sandwiching a separator. The collector plate includes a main body. One or more convex parts, each having a top extending linearly, are formed on a main surface of the main body by bending processing. A part of at least one of the convex part is cut out to form a cutout region. The collector plate is welded to the end part of the electrode assembly at the top of each convex part.
    Type: Application
    Filed: March 29, 2006
    Publication date: October 19, 2006
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Kazuki Hamasaki, Yoichiro Shibata, Fumiaki Nakata, Makoto Nakagawa, Etsuya Fujisaka
  • Publication number: 20050042506
    Abstract: A battery having a bundle of electrodes and separator which is made by winding a positive-electrode plate and a negative-electrode plate together with a seperator therebetween, one of the positive- and negative-electrode plates being electrically connected to a power collecting body, the power collecting body being provided in and welded to an outer package can, wherein a welding portion of the outer package can and the power collecting body comprises a first layer and a second layer which are stacked in a thickness direction of the outer package can at the welding portion, and the second layer is in contact with a surface of the first layer and includes crystal grains that are minuter than crystal grains included in the first layer.
    Type: Application
    Filed: July 21, 2004
    Publication date: February 24, 2005
    Inventors: Kazuo Tomimoto, Kazuki Shimozono, Etsuya Fujisaka, Futoshi Nakano, Hiroshi Hosokawa
  • Patent number: 6610438
    Abstract: A seal type storage battery has a battery case which has a sealing assembly for sealing an opened portion of an outer case, which holds an electricity generating element. The sealing assembly includes a pressure-sensitive conductive rubber member in the battery case. The pressure-sensitive conductive rubber member has a resistance that changes continuously depending on a rise of inner pressure in the battery case. A lead connecting with the, pressure-sensitive conductive rubber extends outside of the battery case, and the lead is capable of outputting a pressure detecting signal to outside.
    Type: Grant
    Filed: March 29, 2001
    Date of Patent: August 26, 2003
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Nobuhito Okumura, Satoru Nishimura, Takuya Tamagawa, Hisashi Kakiuchi, Hiroki Katayama, Hiroyuki Inoue, Etsuya Fujisaka
  • Patent number: 6468687
    Abstract: An alkaline storage battery has a group of spiral electrodes composed of positive and negative electrode plates spirally wound with first and second separators respectively located at the outside of the positive electrode plate and at the inside of the positive electrode plate. The weight per unit area of the first separator is greater than that of the second separator.
    Type: Grant
    Filed: March 20, 2000
    Date of Patent: October 22, 2002
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Teruhito Nagae, Kenji Arisawa, Etsuya Fujisaka, Masao Takee, Takeo Hamamatsu, Taishi Maeda, Satoru Kometani
  • Publication number: 20010038940
    Abstract: A seal type storage battery has a battery case which has a sealing equipment to seal an opened portion of an outer case, which holds an electricity generating element. It has a pressure-sensitive conductive rubber in the battery case, whose resistance is changed continuously depending on a rise of inner pressure of the battery case. A lead connecting with the pressure-sensitive conductive rubber is extended to outside from the battery case, and the lead outputs a pressure detecting signal to outside.
    Type: Application
    Filed: March 29, 2001
    Publication date: November 8, 2001
    Inventors: Nobuhito Okumura, Satoru Nishimura, Takuya Tamagawa, Hisashi Kakiuchi, Hiroki Katayama, Hiroyuki Inoue, Etsuya Fujisaka