Abstract: The disclosed ultra-high power all fiber laser system is configured with multiple spaced apart fiber lasers outputting respective laser beams respective paths, The disclosed system is further configured with a tapered fiber-bundle including at least one central guiding fiber and a plurality of peripheral guiding fibers. The disclosed system further has a multiclad, delivery fiber configured with a double-bottle neck cross-section and provided with at least two concentric and radially spaced apart inner and outer cores. The inner core is coupled to the peripheral guiding fibers while the inner core is spliced to the central guiding fiber so that a system output emitted from the inner core of the delivery fiber has a different beam shape from the system output emitted from the outer core.

Abstract: An active waveguide including active and passive rods which have respective polymeric claddings mechanically and optically coupled to one another so as to define a side pumping scheme. One or a plurality of elements are embedded in one of or both active and passive rods and have a refractive index lower than the lowest of refractive indices of the respective active and passive rods at least 1*10?3. The MM core of the active rod includes inner and outer concentric regions with a concentration of light emitters in the outer region being lower than that of the inner region at more than 50% and, a radius of the inner region being at most 92% of that of the outer region. The unabsorbed pump light at the output of the active waveguide constitutes less than 1% of the delivered pump light which in combination with the refractive index of the embedded elements and selectively doped core regions contribute to laser efficiency of at least 86%.

Abstract: A method of inducing light losses at a parasitic wavelength in a fiber laser system includes providing a wavelength discriminator (WD) spaced from and between feeding and process fibers or from the end output of the feeding fiber so as to induce losses of light at parasitic wavelength. The device implementing the disclosed method is configured with a laser source, the delivery fiber and WD spaced at a distance between the surface to be treated and the end of the delivery fiber, wherein the WD receives the parasitic light over free space and is configured as a dichroic filter inducing losses to the light at the parasitic wavelength.

Abstract: A method of inducing light losses at a parasitic wavelength in a fiber laser system includes providing a wavelength discriminator (WD) spaced from and between feeding and process fibers or from the end output of the feeding fiber so as to induce losses of light at parasitic wavelength. The device implementing the disclosed method is configured with a laser source, the delivery fiber and WD spaced at a distance between the surface to be treated and the end of the delivery fiber, wherein the WD receives the parasitic light over free space and is configured as a dichroic filter inducing losses to the light at the parasitic wavelength.

Abstract: The present invention provides a multi-fiber laser output system that delivers at least three fiber outputs arranged in a circumferential pattern or otherwise at least four distinct laser outputs from a single processing cable. The present invention allows for controlling the at least three laser modules and delivering their respective outputs in a pre-determined sequence in a single processing cable, thereby providing multiple processing steps on a work piece that heretofore required separate optics for each beam. The at least three laser outputs are optimized for use in creating spot welds, seam welds or virtual wobble welds when used for seam welding.

Abstract: The inventive laser is configured with a plurality of pigtailed multimode (MM) diode lasers each receiving a direct input current at a room temperature which is maintained to be within a 20-25° C. inside the housing of the laser. The diode lasers each are configured to operate at a desired wavelength in an optimal operational range, in which the diode laser operates with a WPE range between 63% and 75%. The direct current inputted in each diode laser is selected to be below a threshold at an efficiency curve of the diode laser after which the efficiency of the diode laser starts decreasing while an output power of the diode laser continues to increase. The laser is further configured with a fiber gain block having an active fiber medium which is pumped with the cumulative pump output and operative to emit a laser output in a power range between hundreds of watts and tens and even hundreds of kilowatts at the desired wavelength in an optimal operation range.

Abstract: A method of inducing light losses at a parasitic wavelength in a fiber laser system includes providing a wavelength discriminator (WD) spaced from and between feeding and process fibers or from the end output of the feeding fiber so as to induce losses of light at parasitic wavelength. The device implementing the disclosed method is configured with a laser source, the delivery fiber and WD spaced at a distance between the surface to be treated and the end of the delivery fiber, wherein the WD receives the parasitic light over free space and is configured as a dichroic filter inducing losses to the light at the parasitic wavelength.

Abstract: The inventive laser is configured with a plurality of pigtailed multimode (MM) diode lasers each receiving a direct input current at a room temperature which is maintained to be within a 20-25° C. inside the housing of the laser. The diode lasers each are configured to operate at a desired wavelength in an optimal operational range, in which the diode laser operates with a WPE range between 63% and 75%. The direct current inputted in each diode laser is selected to be below a threshold at an efficiency curve of the diode laser after which the efficiency of the diode laser starts decreasing while an output power of the diode laser continues to increase. The laser is further configured with a fiber gain block having an active fiber medium which is pumped with the cumulative pump output and operative to emit a laser output in a power range between hundreds of watts and tens and even hundreds of kilowatts at the desired wavelength in an optimal operation range.

Abstract: The present invention provides a multi-fiber laser output system that delivers at least three fiber outputs arranged in a circumferential pattern or otherwise at least four distinct laser outputs from a single processing cable. The present invention allows for controlling the at least three laser modules and delivering their respective outputs in a pre-determined sequence in a single processing cable, thereby providing multiple processing steps on a work piece that heretofore required separate optics for each beam. The at least three laser outputs are optimized for use in creating spot welds, seam welds or virtual wobble welds when used for seam welding.