Patents by Inventor Eugene T. Darlak

Eugene T. Darlak has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11453044
    Abstract: A method for automated installation of a semi-tubular fastener rivet is provided. The method includes controlling a numerical control drilling and riveting machine having an upper head and a lower head, to control movement of a lower pressure bushing, to apply a clamping force to hold a workpiece against an upper pressure bushing. The method includes controlling an upper drill spindle on the upper head, to drill a rivet-receiving hole from an upper side of the workpiece and to countersink the rivet-receiving hole. The method includes controlling a lower drill spindle on the lower head, to countersink the rivet-receiving hole from a lower side of the workpiece. The method includes controlling movement of an upper anvil from a retracted position to an installation position, and controlling movement of a lower anvil, to apply an upset force to a tail portion of the semi-tubular fastener rivet installed in the rivet-receiving hole.
    Type: Grant
    Filed: October 15, 2021
    Date of Patent: September 27, 2022
    Assignee: The Boeing Company
    Inventors: Kip R. Kuldell, Christian E. Schaefer, Jeffrey J. Kilwin, Tony S. Goddard, Thomas E. Burns, Eugene T. Darlak, Jeffrey L. Foore
  • Publication number: 20220032361
    Abstract: A method for automated installation of a semi-tubular fastener rivet is provided. The method includes controlling a numerical control drilling and riveting machine having an upper head and a lower head, to control movement of a lower pressure bushing, to apply a clamping force to hold a workpiece against an upper pressure bushing. The method includes controlling an upper drill spindle on the upper head, to drill a rivet-receiving hole from an upper side of the workpiece and to countersink the rivet-receiving hole. The method includes controlling a lower drill spindle on the lower head, to countersink the rivet-receiving hole from a lower side of the workpiece. The method includes controlling movement of an upper anvil from a retracted position to an installation position, and controlling movement of a lower anvil, to apply an upset force to a tail portion of the semi-tubular fastener rivet installed in the rivet-receiving hole.
    Type: Application
    Filed: October 15, 2021
    Publication date: February 3, 2022
    Inventors: Kip R. Kuldell, Christian E. Schaefer, Jeffrey J. Kilwin, Tony S. Goddard, Thomas E. Burns, Eugene T. Darlak, Jeffrey L. Foore
  • Patent number: 11185912
    Abstract: There is provided an automated rivet apparatus for installing a semi-tubular fastener rivet. The apparatus includes a numerical control (NC) drilling and riveting machine and a controller. The NC drilling and riveting machine includes a lower head having a lower pressure bushing, a lower drill spindle, and a lower anvil to apply an upset force to a tail portion of the semi-tubular fastener rivet. The NC drilling and riveting machine further includes an upper head having an upper pressure bushing, an upper drill spindle, and an upper anvil that holds the semi-tubular fastener rivet to insert the semi-tubular fastener rivet in a rivet-receiving hole. The lower drill spindle countersinks the rivet-receiving hole from a lower side of a workpiece. The controller directs movement of a nose of the lower anvil to apply the upset force and form a predetermined flare contour in the tail portion within a lower countersink.
    Type: Grant
    Filed: October 29, 2019
    Date of Patent: November 30, 2021
    Assignee: The Boeing Company
    Inventors: Kip R. Kuldell, Christian E. Schaefer, Jeffrey J. Kilwin, Tony S. Goddard, Thomas E. Burns, Eugene T. Darlak, Jeffrey L. Foore
  • Publication number: 20210121940
    Abstract: There is provided an automated rivet apparatus for installing a semi-tubular fastener rivet. The apparatus includes a numerical control (NC) drilling and riveting machine and a controller. The NC drilling and riveting machine includes a lower head having a lower pressure bushing, a lower drill spindle, and a lower anvil to apply an upset force to a tail portion of the semi-tubular fastener rivet. The NC drilling and riveting machine further includes an upper head having an upper pressure bushing, an upper drill spindle, and an upper anvil that holds the semi-tubular fastener rivet to insert the semi-tubular fastener rivet in a rivet-receiving hole. The lower drill spindle countersinks the rivet-receiving hole from a lower side of a workpiece. The controller directs movement of a nose of the lower anvil to apply the upset force and form a predetermined flare contour in the tail portion within a lower countersink.
    Type: Application
    Filed: October 29, 2019
    Publication date: April 29, 2021
    Inventors: Kip R. Kuldell, Christian E. Schaefer, Jeffrey J. Kilwin, Tony S. Goddard, Thomas E. Burns, Eugene T. Darlak, Jeffrey L. Foore
  • Patent number: 8220134
    Abstract: A flexible fastening machine tool having first and second facing pedestals is mounted on first and second pairs of rails. The pedestals are movable along the rails in a Y-axis direction. A rail base is provided and the second pair of rails is mounted on the rail base. A third pair of rails that extend in an X-axis direction are mounted to the floor, and the rail base is positioned on the third pair of rails, such that the second pedestal is movable along the third pair of rails in the X-axis direction toward and away from the first pedestal. A first movable carriage is mounted on the first pedestal and a second movable carriage is mounted on the second pedestal. A frame member is supported by the first and second carriages and the frame member holds a workpiece. The first and second carriages are independently movable toward and away from the first and second pairs of rails such that the fixture frame is capable of being raised, lowered and tilted.
    Type: Grant
    Filed: June 12, 2009
    Date of Patent: July 17, 2012
    Assignee: Gemcor II, LLC
    Inventors: Thomas E. Burns, Gary Riehle, Eugene T. Darlak, Steven J. Matheis
  • Publication number: 20100011563
    Abstract: A flexible fastening machine tool having first and second facing pedestals is mounted on first and second pairs of rails. The pedestals are movable along the rails in a Y-axis direction. A rail base is provided and the second pair of rails is mounted on the rail base. A third pair of rails that extend in an X-axis direction are mounted to the floor, and the rail base is positioned on the third pair of rails, such that the second pedestal is movable along the third pair of rails in the X-axis direction toward and away from the first pedestal. A first movable carriage is mounted on the first pedestal and a second movable carriage is mounted on the second pedestal. A frame member is supported by the first and second carriages and the frame member holds a workpiece. The first and second carriages are independently movable toward and away from the first and second pairs of rails such that the fixture frame is capable of being raised, lowered and tilted.
    Type: Application
    Filed: June 12, 2009
    Publication date: January 21, 2010
    Applicant: GEMCOR II, LLC
    Inventors: Thomas E. Burns, Gary Riehle, Eugene T. Darlak, Steven J. Matheis