Abstract: A layered mechanism for use in a circuit breaker fabricated by automated assembly operations includes a movable electrical contact mounted on a blade for movement relative to a stationary electrical contact. The major portion of the blade is substantially flat, and a handle is coupled to the blade to move said blade. A toggle spring is connected to the blade to apply a biasing force in the plane of the flat portion of the blade. The handle and blade form cooperating opposed surfaces that allow engagement of the handle with the blade so that movement of the handle can move the blade while allowing pivoting movement of the blade relative to the handle, while opposed surfaces resist upward pivoting movement of the blade when the toggle spring is attached to the blade during assembly of the circuit breaker.

Abstract: A layered mechanism for use in a circuit breaker fabricated by automated assembly operations includes a movable electrical contact mounted on a blade for movement relative to a stationary electrical contact. The major portion of the blade is substantially flat, and a handle is coupled to the blade to move said blade. A toggle spring is connected to the blade to apply a biasing force in the plane of the flat portion of the blade. The handle and blade form cooperating opposed surfaces that allow engagement of the handle with the blade so that movement of the handle can move the blade while allowing pivoting movement of the blade relative to the handle, while opposed surfaces resist upward pivoting movement of the blade when the toggle spring is attached to the blade during assembly of the circuit breaker.

Abstract: A circuit breaker device for interrupting current in a circuit path between a source and a load includes a first contact and a second contact cooperatively arranged in the circuit path so as to provide current from a source to a load. A trip mechanism assembly, which includes an armature, a bimetal and a yoke, is provided for interrupting the current. The armature includes an aperture in which a latch point is provided to engage a latching surface of a trip lever for latching the trip lever thereon. The amount of current that is required to cause the trip mechanism to interrupt the circuit path is determined by the amount of overlap between the latching surface and the latch point. This overlap is adjusted by bending a calibration plate by tightening a calibration screw which extends through an aperture in a circuit breaker housing and a slotted aperture in the calibration plate. A substantially square shaped nut secures the calibration screw tightly against the housing.