Abstract: Polyethylene recyclable composite article comprises multilayer film having first layer comprising polyolefin with a melting point ?190° C., second layer comprising second polymer selected from amorphous polyamide, polyamide with melt point 191-205° C., polyvinylidene chloride w/melt point 191-205° C., and/or EVOH w/melt point 191-205° C., and tie layer between the first layer and the second layer. The multilayer film is bonded to itself or another component. The second polymer makes up 1 to 10 wt % of composite article weight, and composite article exhibits a composite melt index of from 0.5 to 4 grams/10 min at 190° C. and 2.16 kg in a Composite Melt Index Test. A corresponding polyethylene recyclable multilayer film also exhibits 0.5 to 4 grams/10 min at 190° C. and 2.16 kg in a Composite Melt Index Test.

Abstract: The cellular cushioning article comprises a thermoformed film bonded to a second film, with the thermoformed film having thermoformed regions separated by a land area. The thermoformed film has a combination of (i) a layer containing a high melt point polymer and (ii) thermoformed regions exhibit a high average maximum birefringence. The high birefringence corresponds with high stress on the polymer chains. The combination results in cells of substantially increased burst strength. The cellular cushioning article can provide higher burst strength per mil of film thickness, or can be produced using less plastic than prior art cellular cushioning articles, while maintaining the same or comparable burst strength. Also disclosed is a process for making the cellular cushioning article.

Abstract: The cellular cushioning article comprises a thermoformed film bonded to a second film, with the thermoformed film having thermoformed regions separated by a land area. The thermoformed film has a combination of (i) a layer containing a high melt point polymer and (ii) thermoformed regions exhibit a high average maximum birefringence. The high birefringence corresponds with high stress on the polymer chains. The combination results in cells of substantially increased burst strength. The cellular cushioning article can provide higher burst strength per mil of film thickness, or can be produced using less plastic than prior art cellular cushioning articles, while maintaining the same or comparable burst strength. Also disclosed is a process for making the cellular cushioning article.