Patents by Inventor Evan R. Daniels
Evan R. Daniels has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20150086769Abstract: A composite product includes gypsum in an amount of 60 to 90% by weight, fibers in an amount of 1.5 to 26% by weight substantially homogeneously distributed through the composite, and a rheology-modifying agent in an amount of 0.5 to 6% by weight. The composite is caused or allowed to cure to form a cured composite. The cured composite is a fire resistant component used in a fire-rated door core, a fire-rated door or a fire-rated building panel. The fire resistant component may include a building panel, a door panel, a door core, a door rail, a door stile, a door lock block, a door border, or a door insert.Type: ApplicationFiled: November 17, 2014Publication date: March 26, 2015Inventors: Evan R. Daniels, Jonathan Newton
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Patent number: 8915033Abstract: A composite product includes gypsum in an amount of 60 to 90% by weight, fibers in an amount of 1.5 to 26% by weight substantially homogeneously distributed through the composite, and a rheology-modifying agent in an amount of 0.5 to 6% by weight. The composite is caused or allowed to cure to form a cured composite. The cured composite is a fire resistant component used in a fire-rated door core, a fire-rated door or a fire-rated building panel. The fire resistant component may include a building panel, a door panel, a door core, a door rail, a door stile, a door lock block, a door border, or a door insert.Type: GrantFiled: September 11, 2012Date of Patent: December 23, 2014Assignee: Intellectual Gorilla B.V.Inventors: Evan R. Daniels, Jonathan Newton
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Patent number: 8881494Abstract: A core for a fire rated door includes an extruded fire resistant material, a filler material and a panel. The extruded fire resistant material has a first raised portion, a second raised portion and a lower portion that extends from a first end to a second end. The first raised portion has a first thickness and a first width that extends from the first side to the lower portion. The lower portion has a second thickness. The second raised portion has the first thickness and a second width that extends from the second side to the lower portion. The filler material is disposed above the lower portion of the extruded fire resistant material between the first raised portion and the second portion. The panel is attached to the first raised portion and the second raised portion of the extruded fire resistant material and covers the filler material.Type: GrantFiled: October 5, 2012Date of Patent: November 11, 2014Assignee: Polymer-Wood Technologies, Inc.Inventors: Evan R. Daniels, Jonathan Newton, Ralph Ross
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Publication number: 20140000195Abstract: A composite product includes gypsum in an amount of 70 to 90% by weight, fibers in an amount of 1.5 to 26% by weight substantially homogeneously distributed through the composite, and a rheology-modifying agent in an amount of 0.5 to 6% by weight. The composite is caused or allowed to cure to form a cured composite. The cured composite is a fire resistant component used in a fire-rated door core, a fire-rated door or a fire-rated building panel. The fire resistant component may include a building panel, a door panel, a door core, a door rail, a door stile, a door lock block, a door border, or a door insert.Type: ApplicationFiled: September 4, 2012Publication date: January 2, 2014Applicant: 820 INDUSTRIAL LOOP PARTNERS LLCInventors: Evan R. Daniels, Jonathan Newton
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Publication number: 20140000193Abstract: A core for a fire rated door includes a fire resistant center panel and an extruded fire resistant border. The fire resistant center panel has a bottom, a top, a first side, a second side, a first end and a second end. The fire resistant center panel is made of a first fire resistant material. The extruded fire resistant border is attached to the first side, the second side, the first end and the second end of the fire resistant center panel. The extruded fire resistant border is made of a second fire resistant material having a higher density than the first fire resistant material.Type: ApplicationFiled: June 29, 2012Publication date: January 2, 2014Applicant: 820 INDUSTRIAL LOOP PARTNERS LLCInventors: Evan R. Daniels, Jonathan Newton
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Publication number: 20140000196Abstract: A composite product includes gypsum in an amount of 60 to 90% by weight, fibers in an amount of 1.5 to 26% by weight substantially homogeneously distributed through the composite, and a rheology-modifying agent in an amount of 0.5 to 6% by weight. The composite is caused or allowed to cure to form a cured composite. The cured composite is a fire resistant component used in a fire-rated door core, a fire-rated door or a fire-rated building panel. The fire resistant component may include a building panel, a door panel, a door core, a door rail, a door stile, a door lock block, a door border, or a door insert.Type: ApplicationFiled: September 11, 2012Publication date: January 2, 2014Applicant: 820 INDUSTRIAL LOOP PARTNERS LLCInventors: Evan R. Daniels, Jonathan Newton
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Publication number: 20140000194Abstract: A fire rated door includes a core, a first decorative panel and a second decorative panel. The core includes: (a) a fire resistant center panel having a bottom, a top, a first side, a second side, a first end and a second end, wherein the fire resistant center panel is made of a first fire resistant material, and (b) an extruded fire resistant border attached to the first side, the second side, the first end and the second end of the fire resistant center panel, wherein the extruded fire resistant border is made of a second fire resistant material having a higher density than the first fire resistant material. The first decorative panel is attached to the top of the fire resistant center panel and the extruded fire resistant border. The second decorative panel is attached to the bottom of the fire resistant center panel and the extruded fire resistant border.Type: ApplicationFiled: June 29, 2012Publication date: January 2, 2014Applicant: 820 INDUSTRIAL LOOP PARTNERS LLCInventors: Evan R. Daniels, Jonathan Newton
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Patent number: 8381381Abstract: The present invention provides a system, method and apparatus for producing fire rated doors having added strength, better finishing and low cost manufacturing flexibility. The fire rated doors are made from two panels “sandwiched” together. An optional interior layer (e.g., fire resistant material, lead sheeting, steel or Kevlar) can be added between the door panels for various purposes. Splines, stiles or sticks are inserted in longitudinal channels in the door panels to provide assistance in aligning the door panels and greater hardware holding strength. An intumescent banding material concealed by a banding material around the perimeter of the door seals the door within its frame during a fire. The door design and the automated manufacturing process provide greater design choice, reduced cost and faster fabrication.Type: GrantFiled: October 7, 2010Date of Patent: February 26, 2013Assignee: Polymer-Wood Technologies, Inc.Inventor: Evan R. Daniels
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Patent number: 8209866Abstract: The present invention provides a system, method and apparatus for producing fire rated doors having added strength, better finishing and low cost manufacturing flexibility. The fire rated doors are made from two panels “sandwiched” together. An optional interior layer (e.g., fire resistant material, lead sheeting, steel or Kevlar) can be added between the door panels for various purposes. Splines, stiles or sticks are inserted in longitudinal channels in the door panels to provide assistance in aligning the door panels and greater hardware holding strength. An intumescent banding material concealed by a banding material around the perimeter of the door seals the door within its frame during a fire. The door design and the automated manufacturing process provide greater design choice, reduced cost and faster fabrication.Type: GrantFiled: October 7, 2010Date of Patent: July 3, 2012Assignee: Polymer-Wood Technologies, Inc.Inventor: Evan R. Daniels
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Publication number: 20110040402Abstract: The present invention provides a system, method and apparatus for producing fire rated doors having added strength, better finishing and low cost manufacturing flexibility. The fire rated doors are made from two panels “sandwiched” together. An optional interior layer (e.g., fire resistant material, lead sheeting, steel or Kevlar) can be added between the door panels for various purposes. Splines, stiles or sticks are inserted in longitudinal channels in the door panels to provide assistance in aligning the door panels and greater hardware holding strength. An intumescent banding material concealed by a banding material around the perimeter of the door seals the door within its frame during a fire. The door design and the automated manufacturing process provide greater design choice, reduced cost and faster fabrication.Type: ApplicationFiled: October 7, 2010Publication date: February 17, 2011Applicant: POLYMER-WOOD TECHNOLOGIES, INC.Inventor: Evan R. Daniels
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Publication number: 20110040401Abstract: The present invention provides a system, method and apparatus for producing fire rated doors having added strength, better finishing and low cost manufacturing flexibility. The fire rated doors are made from two panels “sandwiched” together. An optional interior layer (e.g., fire resistant material, lead sheeting, steel or Kevlar) can be added between the door panels for various purposes. Splines, stiles or sticks are inserted in longitudinal channels in the door panels to provide assistance in aligning the door panels and greater hardware holding strength. An intumescent banding material concealed by a banding material around the perimeter of the door seals the door within its frame during a fire. The door design and the automated manufacturing process provide greater design choice, reduced cost and faster fabrication.Type: ApplicationFiled: October 7, 2010Publication date: February 17, 2011Applicant: POLYMER-WOOD TECHNOLOGIESInventor: Evan R. Daniels
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Patent number: 7832166Abstract: The present invention provides a system, method and apparatus for producing fire rated doors having added strength, better finishing and low cost manufacturing flexibility. The fire rated doors are made from two panels “sandwiched” together. An optional interior layer (e.g., fire resistant material, lead sheeting, steel or Kevlar) can be added between the door panels for various purposes. Splines, stiles or sticks are inserted in longitudinal channels in the door panels to provide assistance in aligning the door panels and greater hardware holding strength. An intumescent banding material concealed by a banding material around the perimeter of the door seals the door within its frame during a fire. The door design and the automated manufacturing process provide greater design choice, reduced cost and faster fabrication.Type: GrantFiled: February 21, 2007Date of Patent: November 16, 2010Assignee: Polymer-Wood Technologies, Inc.Inventor: Evan R Daniels
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Publication number: 20070193220Abstract: The present invention provides a system, method and apparatus for producing fire rated doors having added strength, better finishing and low cost manufacturing flexibility. The fire rated doors are made from two panels “sandwiched” together. An optional interior layer (e.g., fire resistant material, lead sheeting, steel or Kevlar) can be added between the door panels for various purposes. Splines, stiles or sticks are inserted in longitudinal channels in the door panels to provide assistance in aligning the door panels and greater hardware holding strength. An intumescent banding material concealed by a banding material around the perimeter of the door seals the door within its frame during a fire. The door design and the automated manufacturing process provide greater design choice, reduced cost and faster fabrication.Type: ApplicationFiled: February 21, 2007Publication date: August 23, 2007Applicant: POLYMER-WOOD TECHNOLOGIES, INC.Inventor: Evan R. Daniels
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Patent number: 6964722Abstract: A method and system is provided for producing an image on one or more surfaces of a wood or wood composite substrate by applying a receptor coat to at least the one or more surfaces of the substrate, transferring the image to the receptor coat using a variety of image transfer processes and applying a topcoat to the image and receptor coat. The system implements the above method using a series of stations and includes a series of platens connected together by a chain and a set of rollers that allow the substrate to travel through the stations on the platens. The resulting wood or wood composite product includes a substrate, a receptor coat disposed on one or more surfaces of the substrate, an image disposed on or within the one or more surfaces of the receptor coat and a top coat disposed on the image and receptor coat.Type: GrantFiled: August 7, 2002Date of Patent: November 15, 2005Assignee: Trio Industries Holdings, L.L.C.Inventors: Dene H. Taylor, Jon H. Hardesty, Evan R. Daniels
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Patent number: 6890604Abstract: A method of applying a powder coating to a medium density fiberboard (MDF) or particleboard door includes attaching a first hanger to the door, providing an electrical source to the door through the first hanger, and conveying the door, via the first hanger, into a coating booth. The door is then powder-coated in the coating booth while being electrostatically charged. The powder-coated door is then cured to cause the powder to adhere to the door.Type: GrantFiled: May 13, 2002Date of Patent: May 10, 2005Assignee: Trio Industries Holdings, LLCInventor: Evan R. Daniels
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Publication number: 20040026017Abstract: A method and system is provided for producing an image on one or more surfaces of a wood or wood composite substrate by applying a receptor coat to at least the one or more surfaces of the substrate, transferring the image to the receptor coat using a variety of image transfer processes and applying a topcoat to the image and receptor coat. The system implements the above method using a series of stations and includes a series of platens connected together by a chain and a set of rollers that allow the substrate to travel through the stations on the platens. The resulting wood or wood composite product includes a substrate, a receptor coat disposed on one or more surfaces of the substrate, an image disposed on or within the one or more surfaces of the receptor coat and a top coat disposed on the image and receptor coat.Type: ApplicationFiled: August 7, 2002Publication date: February 12, 2004Inventors: Dene H. Taylor, Jon H. Hardesty, Evan R. Daniels
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Publication number: 20030211237Abstract: A system for powder coating a passage door has a coating booth and a hanger to electrically charge and suspend the door within the coating booth. A powder dispenser distributes powder to the door. A curing device cures the powder that is distributed on the door.Type: ApplicationFiled: May 13, 2002Publication date: November 13, 2003Inventor: Evan R. Daniels
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Publication number: 20030211252Abstract: An apparatus for powder coating has a coating chamber and a generally horizontal conveyor to electrically ground a article within the coating chamber. A powder dispenser distributes powder within the coating chamber to coat the article.Type: ApplicationFiled: May 13, 2002Publication date: November 13, 2003Inventor: Evan R. Daniels
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Publication number: 20030209403Abstract: The present invention is a method for loading parts onto a work table that has the step of conveying parts to a work table by a conveyor. The work table has a plurality of rows, each having a plurality of locations. One part is transferred to each of the plurality of locations on the rows. Each one of the parts at each of the plurality of the locations is located with reference to a known coordinate system. The parts are then releasably fixed to the work table.Type: ApplicationFiled: May 13, 2002Publication date: November 13, 2003Inventor: Evan R. Daniels
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Publication number: 20030211251Abstract: A method for applying a powder coating to molding has the steps of providing molding to a coating chamber. Powder is then distributed to the coating chamber. The molding is electrostatically charged to attract the powder. The powder is cured to adhere the molding.Type: ApplicationFiled: May 13, 2002Publication date: November 13, 2003Inventor: Evan R. Daniels