Abstract: A gypsum board provided with a foamed gypsum core layer, a facing sheet over the foamed gypsum core, and a latex polymer coating layer on an outer surface of the facing sheet. The latex polymer having a glass transition temperature (Tg) of 0 to 35° F. Methods for making the board are also disclosed.

Abstract: Disclosed is an emulsion of an internal paper size and a biocidal emulsifying agent, such as a cationic non-starchy quaternary ammonium compounds, that is introduced into a paper-making furnish to produce an anti-microbial paper. The antimicrobial paper is useful as facing for gypsum panels. A method of making the paper includes emulsifying the internal size with a biocide before introducing the size to the paper furnish. A method of making a microbial growth resistant gypsum panel that incorporates the antimicrobial paper is also disclosed.

Abstract: Disclosed is an emulsion of an internal paper size and a biocidal emulsifying agent, such as a cationic non-starchy quaternary ammonium compounds, that is introduced into a paper-making furnish to produce an anti-microbial paper. The antimicrobial paper is useful as facing for gypsum panels. A method of making the paper includes emulsifying the internal size with a biocide before introducing the size to the paper furnish. A method of making a microbial growth resistant gypsum panel that incorporates the antimicrobial paper is also disclosed.

Abstract: Disclosed is an emulsion of an internal paper size and a biocidal emulsifying agent, such as a cationic non-starchy quaternary ammonium compounds, that is introduced into a paper-making furnish to produce an antimicrobial paper. The antimicrobial paper is useful as facing for gypsum panels. A method of making the paper includes emulsifying the internal size with a biocide before introducing the size to the paper furnish. A method of making a microbial growth resistant gypsum panel that incorporates the antimicrobial paper is also disclosed.

Abstract: Disclosed is an emulsion of an internal paper size and a biocidal emulsifying agent, such as a cationic non-starchy quaternary ammonium compounds, that is introduced into a paper-making furnish to produce an anti-microbial paper. The antimicrobial paper is useful as facing for gypsum panels. A method of making the paper includes emulsifying the internal size with a biocide before introducing the size to the paper furnish. A method of making a microbial growth resistant gypsum panel that incorporates the antimicrobial paper is also disclosed.

Abstract: A gypsum wall board is disclosed in which at least one of the paper cover sheets is made with neutral size and a small amount of a cationic polyamide resin is added to the stock used to make the cover sheet. The paper cover sheets provide improved resistance to post-manufacturing problems that involve delamination, such as “Roll-up”.

Abstract: A process for reducing rollups in gypsum board panels when the panels are laminated with a laminate, is provided. A laminator is provided, as is at least one gypsum board panel, each panel having a face paper layer and a backing paper layer. Each paper layer has a coefficient of friction, and at least one of the face paper layer and the backing paper layer is treated with an agent for reducing the coefficient of friction and water absorbency. Next, a supply of laminate is provided and installed in the laminator. Then, at least one panel of the gypsum board is fed through the laminator, so that a layer of the laminate is applied thereon.

Abstract: A method for controlling or inhibiting the deposition of pitch derived from aqueous pulp suspensions having a neutral or cationic soluble charge onto paper machine equipment surfaces which contact the pulp, comprising a) contacting the pulp with an anionic polymer in an amount sufficient to maintain an anionic charge in the pulp and b) contacting the paper machine equipment surfaces with a cationic polymer in an amount sufficient to inhibit the deposition of pitch deposits thereon.