Abstract: A rechargeable lithium-ion button cell battery having a sealed housing includes a top flat plate and a round or oval cup sealed by laser at the rim of top plate whereas connecting the opening end of the cup sidewall. The top plate has a centered sandwiched structure including two outer plates at upper and lower position, that clamping one inner pin-like conductive plate by its flange, insulated by a gasket. The upper plate of the outer plates has an asymmetric shape to its center line, which allows asymmetric sealing force applied on the inner pin-like plate flange to act as a safety vent. Inside the sealed housing the anode and cathode electrodes are either spiral wound or stacked with separator to be a round or oval roll, one electrode is connected to the cup, the other electrode is connected to the inner pin-like conductive plate of the top plate.

Abstract: A rechargeable lithium-ion button cell battery having a sealed housing includes a top flat plate and a round or oval cup sealed by laser at the rim of top plate whereas connecting the opening end of the cup sidewall. The top plate has a centered sandwiched structure including two outer plates at upper and lower position, that clamping one inner pin-like conductive plate by its flange, insulated by a gasket. The upper plate of the outer plates has an asymmetric shape to its center line, which allows asymmetric sealing force applied on the inner pin-like plate flange to act as a safety vent. Inside the sealed housing the anode and cathode electrodes are either spiral wound or stacked with separator to be a round or oval roll, one electrode is connected to the cup, the other electrode is connected to the inner pin-like conductive plate of the top plate.

Abstract: A rechargeable lithium ion button cell battery having a sealed housing comprises an inner casing and an outer casing, both casings have at least one flat area as top or bottom of the battery, and a round or oval sidewall vertically formed to the flat area. An insulation gasket is positioned between the sidewalls, and the outer casing opening is mechanically crimped to complete the seal of the battery. Inside the sealed housing the anode and cathode electrodes are spiral wound with separator to be a round or oval roll. A roll axis is vertical to the flat area of the casings. The two electrodes are tapered in width to fully utilize the inner space. The electrodes comprise current collectors of metal foils coated with lithium-intercalating active materials, leaving small area of uncoated metal foils as conductor tabs for connecting the electrodes to the casings.

Abstract: A rechargeable lithium ion button cell battery having a sealed housing comprises an inner casing and an outer casing, both casings have at least one flat area as top or bottom of the battery, and a round or oval side wall vertically formed to the flat area. Said side walls are single wall not folded double walls. An insulation gasket is positioned between said side walls, and the outer casing opening is mechanically crimped to complete the seal of the battery. Inside the sealed housing the anode & cathode electrodes are spiral wound with separator to be a round or oval roll. Said roll axis is vertical to the said flat areas of the casings. The two electrodes are tapered in width and comprise current collectors of metal foils coated with lithium-intercalating active materials, leaving small area of uncoated metal foils as welding tabs for connecting to the casings.

Abstract: A charging algorithm of lithium ion battery comprises at least one final stage wherein a maximum charging voltage is reached and the charging stops at said voltage. The state of charge or remaining capacity at the end of last discharging is measured and recorded, and said maximum charging voltage of last charging is also recorded. The maximum charging voltage of a new charging will be determined by said state of charge of last discharging and said maximum charging voltage of last charging. This novel charging algorithm provides longest possible cycle life for the daily used electronic devices while fully utilizes the battery capacity, and also fits the individual user's battery capacity consumption.

Abstract: A rechargeable lithium ion button cell battery having a sealed housing comprises an inner casing and an outer casing, both casings have at least one flat area as top or bottom of the battery, and a round or oval side wall vertically formed to the flat area. Said side walls are single wall not folded double walls. An insulation gasket is positioned between said side walls, and the outer casing opening is mechanically crimped to complete the seal of the battery. Inside the sealed housing the anode & cathode electrodes are spiral wound with separator to be a round or oval roll. Said roll axis is vertical to the said flat areas of the casings. The two electrodes are tapered in width and comprise current collectors of metal foils coated with lithium-intercalating active materials, leaving small area of uncoated metal foils as welding tabs for connecting to the casings.

Abstract: A novel air cathode and the metal air cells made therewith are provided. With a conductive air diffusion layer of carbon black and polymeric materials, the current collecting substrate is disposed on one side of the air diffusion layer while the active layer is on the other side of the air diffusion layer. The current collecting substrate is in good contact with both the air diffusion layer and the cathode can of the cell, and it has absolutely no direct contact with the active layer. The performance of cells made therewith are significantly improved in high drain discharge situations and the internal impedance of the cells is reduced.